邦飞利——W系列蜗轮蜗杆减速电机手册.pdf.pdf邦飞利——W系列蜗轮蜗杆减速电机手册.pdfpd

文件名称: 邦飞利——W系列蜗轮蜗杆减速电机手册.pdf.pdf

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详细说明：邦飞利——W系列蜗轮蜗杆减速电机手册.pdfpdf,邦飞利——W系列蜗轮蜗杆减速电机手册.pdfINSTALLATION USE AND SERVICE MANUAL 1.0-GENERAL INFORMATION 1.1- PURPOSE OF THE MANUAL “··“·“ 1.2-EQUIPMENT IDENTIFICATION 4, 1.3-GLOSSARY AND TERMINOLOGY 1. 4-REQUESTING TECHNICAL ASSISTANCE 1.5- MANUFAC TURERS LIABILITY 2.0- TECHNICAL INFORMATION 2.1-GEAR UNIT DESCRIPTION 2.2-CONFORMITY TO STANDARDS 2.3-OPERATING LIMITS AND CONDITIONS 23444555677 3.0- SAFETY INFORMATION 3.1-SAFETY STANDARDS 4.0- HANDLING AND TRANSPORT 4.1- PACKAGING 42-HANDLING INSTRUCTIONS 4.2.1-Moving packages 7788999 4.2.2-Moving the equipment 4.3- STORAGE 5.0· INSTALLAT|ON 5.1-INSTALLING THE GEAR UNIT 5. 1.1-Gear units with solid output shaft 5.1.2-Gear units with hollow output shaft “ 5.1.3-Gear units with shrink disk 5.1.4 - Shaft mounted gear units series F 01144556 5.2- INSTALLING AN IEC-STANDARD FLANGED MOTOR 6.0- TESTING THE GEAR UNIT 17 7.0-USING THE EQUIPMENT 19 8.0· MAINTENANCE 8.1- ROUTINE MAINTENANCE 8.2- LUBRICANTS 8. 3-OIL CHANGE 8 4-RECOMMENDEDIPERMITTED OILS 8.5-CHECKING EFFICIENCY 8. 6- CLEANING 24522 8.7- PAINT 9.0. REPLACING PARTS 9.1-TAKING APART OF THE IEC-STANDARD FLANGED MOTOR 9.2-SCRAPPING THE GEAR UNIT 27 10.0· TROUBLESHOOTING ANNEX 1-CHECKING OIL LEVEL ON ATEX-SPECIFIED GEAR UNITS ANNEX 2-LUBRICANT CHARGE QUANTITY Helical in-line gear units, series C Bevel helical gear units, series A Shatt-mounted gear units, series F Worm gear units, series V 35 Worm gear units, series W Single-stage helical gear units, series s ANNEX 3. CUSTOMERS SHAFT 37 Series a Series F Series vf and w ANNEX4·L|FTNG ANNEX 5.INSTALLING THE MOTOR ON TYPE VER WORM GEAR UNITS 33如4 ANNEX- CALIBRATING THE TORQUE LIMITER SLIP TORQUE Revisions Refertopage50forthecataloguerevisionindexVisitwww.bonfiglioli.comtosearchforcatalogueswithup-to-daterevisions BONFIGLIOLI RIDUTTORI 1.0- GENERAL INFORMATION 1.1- PURPOSE OF THE MANUAL This manual has been compiled by the Manufacturer to provide information on the safe transport, handling installation, maintenance, repair, disassembly and dismantling of the gear units All purchasing and design criteria is provided in the Sales Catalogue. Apart from adhering to establi- shed engineering practices, the information given in this manual must be carefully read and applied rigorously The information regarding the electric motor that can be found matching the speed reducer is sup plied with the owner's manual relevant to the specific electric motor. Failure to adhere to the information provided herein may result in risk to personal health and safety, and may incur economic damages This information, provided in the original language(Italian) of the Manufacturer, may also be made available in other languages to meet legal and/or commercial requirements The documentation must be stored by a person with the correct authority and must always be made availa- ble for consultation In case of loss or damage, replacement documentation must be requested directly from the Manufacturer, quoting the code of this manual The manual reflects the state of the art at the time of commercialisation of the gear unit The Manufacturer reserves the right to modify, supplement and improve the manual, without the present pu blication being for that reason considered inadequate Particularly significant sections of the manual and important specifications are highlighted by symbols whose meanings are given below. SYMBOLS: DANGER· WARNING △ This symbol indicates situations of serious danger which, if ignored may result in serious risks to the health and safety of personnel. CAUTION- ATTENTION This symbol indicates the need to adopt specific precautions to avoid risks to the health and safety of personnel and possible economic damages A IMPORTANT This symbol indicates important technical information The instructions indicated on a yellow background next to these symbols refer exclusively to △ equipment conforming to the AtEX Directive 94/9/EC The operations highlighted by these symbols must be carried out by qualified professionals spe cially trained in the safety requirements for zones characterised by potentially explosive atmo spheres x Failure to observe these instructions may result in serious risks to personal and environmental sate BONFIGLIOLI 2 RIDUTTORI 1.2- EQUIPMENT IDENTIFICATION The gear unit bears the following nameplate. The nameplate bears all references and indispensable safety instructions. The gear unit's identifying code is explained in the sales Catalogue If the gear unit is supplied complete with electric motor (gearmotor), all information regarding the motor itself is supplied in the motor manual Nameplate data TYPE Gear unit type CODE B MOUNT POS BONFIGLIOLI RIDUT TORISpA ABcDE Product code Month/ Year of manufacture Mounting position ITALY Gear ratio Nameplate for ATEX-specified gear units Gea B Gear ratio Product code TypeA i Cedel c D Transmissible torque at n1=1400 rpm [Nm Mounting positio G/in EC-Cert MOnth/Year of manufacture △ x2Gck川20ck|PC Maximum drive speed 62)BONFIKGLOOLI LIPPO DI H Certification Nr < Temperature class, or maximum surface temperature M Maximum surface temperature CE-ExMark Environmental limits(ambient temperature range between -20oC and +40 C) Maximum surface temperature: temperature class t4 for 2G and 130c for 2D Some types of gear unit, shown in the catalogue, are exceptions to this rule and are marked temperature class t3 for 2G or 160.C for 2G and 2D Certifying agency with whom the technical file has been deposited Readability of the nameplate The nameplate and the information thereon must be readable at all times and consequently cleaned from time to time Should the nameplate wear andlor become damaged so as to affect its readability or that of even one of the items of information thereon, the User must request a new nameplate from the Manufacturer, quoting the in- formation given in this manual, and replace the old one BONFIGLIOLI RIDUTTORI X 1.3- GLOSSARY AND TERMINOLOGY Some of the frequently occurring terms used in this manual are described below so as to unequivocally defi ne their meaning. Routine maintenance: the set of operations required for maintaining the functionality and efficiency of the gear unit. These operations are usually scheduled by the Manufacturer, who defines the qualifications requi- red and tasks in question Non-routine maintenance: the set of operations required for maintaining the functionality and efficiency the gear unit. These operations are not scheduled by the manufacturer and must be done by an expert mair tenance technician Expert maintenance technician: an authorised technician selected by means of having the qualifications skills and mechanical and electrical training to do repairs and non-routine maintenance work on the gear unit. Overhaul: an overhaul consists in the replacement of bearings and/or other mechanical components which have worn to such an extent as to compromise the operation of the gear unit. The overhaul also includes ve- rification of the condition of all gear unit components( keys, seals, gaskets, vents, etc. If any such compo- nents are damaged they must be replaced and the reason for the damage identified 1. 4- REQUESTING TECHNICAL ASSISTANCE For any technical service needs, contact the Manufacturers sales network, quoting the information on the unit's nameplate, the approximate hours of service and the type of defect 1.5- MANUFACTURER'S LIABILITY The manufacturer declines all liability for cases of use of the gear unit in violation of local laws on safety and accident prevention at work incorrect installation, disregard or incorrect application of the instructions provided in this manual incorrect or defective power supply(gearmotors) modifications or tampering work done on the unit by unqualified or unsuitable persons The safety of the gear unit also depends on scrupulous observance of the instructions given in this manual, in particular always operate the unit within its operating limits diligently observe the routine maintenance schedule only authorise trained operators to inspect and service the unit use only original spare parts △ the configurations given in the gear unit catalogue are the only ones permitted do not attempt to use the unit contrary to the instructions supplied the instructions given in this manual do not substitute but summarise the provisions of applicable satety legislation BONFIGLIOLI RIDUTTORI 20- TECHNICAL INFORMATION 2.1- GEAR UNIT DESCRIPTION The gear unit has been designed and constructed for integration, if required, driven by an electric motor, into an assembly of interlocking parts or mechanisms as part of a specific application Depending on the requirements of the application, the gear unit can be supplied in a variety of executions and configurations. It is capable of satisfying a range of specific requirements in the mechanical, chemical agricultural and food industries, etc BONFIGLIOLI RIDUTTORI supplies a range of accessories and optionals to make their products as versatile as possible. For further technical information and descriptions, refer to the sales Catalogue The User is responsible for using the products recommended for installation and maintenance of BONFIGLIOLI gear units in an appropriate manner and in accordance with instructions SAFETY SPECIFICATIONS FOR ATEX SPECIFIED GEAR UNITS use of synthetic lubricants only(oil and grease) ton seal thread locker on all external bolts vent caps with anti-intrusion valve △ double oil seals on series C gear units, and oil seals with dust traps on all other types components and products operable at above the maximum rated operating temperature no metal moving parts external to the gear unit no plastic parts capable of building up electrostatic charge irreversible temperature indicator supplied along with each unit for installations in zones 21 and 22 the User must schedule and implement a regular cleaning programme of all surfaces and recesses to avoid a build up of dust of more than 5 mm in depth to prevent dust build-ups in difficult to access areas, the units are equipped with a variety of se. als in proximity to the couplings of moving parts, mounting flanges and external threaded holes 22- CONFORMITY TO STANDARDS All gear units or gearmotors (when supplied complete with electric motor) are designed in compliance with the provisions of all applicable Essential Health and Safety Requirements, Machinery Directive"98/37/EC and, if requested, can be supplied complete with Manufacturer's Declaration- Annex lB as provided by said directive The electric motors of all BONFIGLIOLI RIDUTTORI gearmotors conform to the provisions of Low Voltage Directive 73/23/EEC and Electromagnetic Compatibility Directive 89/336/EEC Furthermore, if specified for use in potentially explosive atmospheres, the gear units are desi gned and constructed to conform with the Essential Health and Safety Requirements(EHSR)of Annex l of ATEX Directive 94/9/EC and conform to the following classification: △ · Equipment group:ll Calass: Gas 2G-Dust 2D ·zone:Gas1-Dust21 Maximum surface temperature: temperature class t4 for 2G and 130oC for 2D Some types of gear units given in the catalogue, are exceptions to this rule and are marked temperature class t3 for 2G or 160C for 2G and 2D BONFIGLIOLI RIDUTTORI X 2.3- OPERATING LIMITS AND CONDITIONS △ Modification of the gearbox configuration or mounting position is only permitted if previously aut- horsed by the BONFIGLIOLI RIDUTTORI technical service X Failure to obtain said authorisation voids the atex certification Ambient conditions Ambient temperature:min.-20°c;max.+40°C Do not use the gear unit, if not explicitly intended for the purpose, in a potentially explosive atmosphere or where the use of explosion-proof equipment is specified △ The nameplate data on the maximum surface temperature, refer to measurements made in nor mal ambient and installation conditions. Even minimal variations to said conditions(e.g. smaller 飞: mounting cabinet) could have a significant impact on the build up of heat Lighting △ If the unit is to be serviced in a poorly lit area, use additional lamps and ensure that the work is done in compliance with applicable safety legislation Noise - Vibration During operational testing at the Manufacturer's premises, the acoustic pressure measured under full load at a distance of 1 m from the unit and 1.6 m above ground level without vibration was less than 85 dB(A) The vibrations produced by the gear unit do not constitute a health risk for personnel. Excessive vibration may be the result of a fault and should be immediately reported and eliminated BONFIGLIOLI RIDUTTORI 3.0- SAFETY NFORMATION 3.1- SAFETY STANDARDS Carefully read the instructions given in this manual and those posted directly on the gear unit, especially those regarding satety Persons charged with working on the gear unit at any time in its service life must be trained specifically for the purpose with special abilities and experience in this area as well as being equipped with the appropria te tools and individual safety equipment(as per Legislative Decree 626/94). Failure to meet these require ments constitutes a risk to personal health and safety Use the gear unit only for the applications envisaged by the manufacturer. Improper use can result in risks to personal health and safety and economic damages △ The applications defined by the Manufacturer are those industrial applications for which the gear unit has been developed Keep the gear unit at its maximum efficiency by following the routine maintenance schedule. Good mainte nance enables the unit to operate at maximum performance over a long service life in compliance with sa- fety regulations When working on the unit in areas which are difficult to access or hazardous, ensure that adequate safety precautions have been taken for the operator and others in compliance with the provisions of law on health and safety at work All maintenance, inspection and repairs must only be done by an expert maintenance technician fully fami liar with the attendant hazards. It is, therefore, essential to implement operating procedures which address potential hazards and their prevention for the entire machine. The expert maintenance technician must al ways work with extreme caution in full compliance with applicable safety standards △ If the gear unit is to be serviced in a potentially explosive atmosphere, the operator must first switch off power to the gear unit and ensure that it is out of service, as well as taking all neces- sary precautions against it being accidentally switched on again or its parts moving without war- ning KEx, Furthermore, all additional environmental safety precautions must be taken(e..elimination of residual gas or dust, etc.) During operation wear only the apparel and safety equipment indicated in the User instructions provided by the manufacturer or laid down by applicable laws on safety at work Replace worn components with original spare parts. Use the lubricants(oil and grease)recommended by the manufacturer Do not dump polluting materials into the environment. Dispose of all such materials as stipulated by appli- cable legislation After replacing lubricants clean the gear unit's surfaces and the walk-on surfaces around the work area BONFIGLIOLI RIDUTTORI 7 X 4.0- HANDLING AND TRANSPORT 41- PACKAGING The standard packaging, when supplied and unless otherwise agreed, is not proofed against rainfall and is intended for shipping by ground and not sea, and for environments which are under cover and not humid The material can be stored in suitable conditions for a period of two years under cover at a temperature bet ween-15C and +50c at a relative humidity not in excess of 80%. Storage in all other conditions requires specifIc packaging In order to facilitate handling, heavy packages can be loaded on pallets The most frequent types of packaging are shown in the figures below Wooden crate for miscellaneous products shipped by sea. Carton pallet packaging for single products and kits Horizontal packaging Vertical packaging △ On receipt of the gear unit, check that the delivery item corresponds to the purchase order and that it is not damaged or faulty in any way Refer any nonconformity to your BONFIGLIOLI RiduttoRi dealt Dispose of packaging materials as laid down by the provisions of law BONFIGLIOLI 8 RIDUTTORI

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