ABB DCS600 系统描述.pdfABB DCS600 系统描述pdf,ABB DCS600 系

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详细说明：ABB DCS600 系统描述pdf,ABB DCS600 系统描述1 DCS 600 MultiDrive -the power converter state-of-the-art technology 心 Flexible design ☆ user-friendly ABB's long years of experience with variable-speed Dc Unit range drives, plus use of the latest state-of-the-art technolo- The range comprises of 4 sizes, C1, C2, A5 and C4 ies, have been combined to create this product. The We can deliver both modules and standard cabinets DCS 600 MultiDrivc contains a complctc program with ratings between 25 A and 5150 A as a power Basic hardware components converter module (in 12-pulse parallel configuration i* Thyristor bridge(s)(from size A5 with installed appr. 10,000 A). It is suitable for all commonly used branch fuses) ree ase systems A Temperature monitor for the thyristor bridge(s) 米F All our products are CE approved ik Integrated power supply for the electronics E Microprocessor board *k AMC(ApPlication Motor Control) board with DSP The DC drives factory of ABB Autonation Products, (gital Signal Processor) for drive control and Drives Division in Lampertheim has implemented and DDCS link maintains a qualiry management system according te DIN EN ISO 9001 and an environmental manage- Additional components integrated in the module ment system according to DIN EN ISO 14001 Ek Field supply converter ① uncontrolled full wave diode bridge 6A or Us DCS 600 MultiDrives are approved according to UL half-controlled diode/thyristor bridgc, 16A (Underwriters Laboratory) 米( ontrol panel Moreover, the accessories listed below can be used They also comply with the relevant EMC standards for to individually customize the drive package in ac- Australia and New zealand and are c-Tick marked cordance with the application intended E* External field supply units DCS G00 Multi Drive converter units are suitable for x 12-Pulse parallel configuratio standard and system drive applications E 12-Pulse serial/sequential configuration E Additional l/o boards (isolated) Appropriate PC programs ensure that the drives are Interface modules for various communication dro- engineered for user-friendly operator control tocolS 米 EMC filter 米 PC programs C1-Module Cabinet IIF1-1 Basic functions Design and commissioning tools All units are provided with the same digital control Drive Window boards and software. The DCs 600 MultiDrive flexi- PC program for commissioning and maintenance un bility allows the user to configure functions of the drive der Windows( for: casily, suitable for diffcrcnt applications. Functions of Paramctcr sctting the dcs 600 multidrive arc normally activated b Fault dctection g er The basic software includes the following options Fault logger Processing the speed reference with a speed ramp Local operation(Drives Panel) generator (S-ramp capability, accel/decel ramp Processing the speed feedback CDP 312 removable control and display panel with rolle rex Torque reference processing Parameter setting Current controller Fault detection Field weakening ng Parameter uploading and downloading Automatic/manual field reversal Local operation Autotuning of current controller eed monitor Driv Monitoring functions Remote/local operation Self-test Emergency stop Non-volatile fault memory Electronic circuits are not sensitive to line phase Motor protection the event of Electrical and mechanical brake control error Motor overload supervision Overtemperature Overload Programmable analogue outputs · Overspeed Master follower via fibre optics Armature overcurrent mature ripple Controlling and operating Armature overvoltage vials Minimum field current analogue and digital inputs and outputs Field overcurrent Ⅴ ia bus systems Overtemperature e.g. Profibus, Modbus Plus, AF 100 etc. Software errors(watchdog function) Incorrect supply protection via HMi (Human Machine Interface Mains overvoltage a undervoltage Outputs Auxiliary undcrvolta Alarms Incorrect mains phase sequence (only inform. Status information Parameter sctting Local control of the drive IIF1-2 2 Dcs 600 MultiDrive Components Overview DCS 600 Armature converter The DCs 600 MultiDrive power converter range is a chapter provides a brief description of the DCs G00 system of components and complete standard cabinets to MultiDrive components available for matching the drive control DC motors. It consists of individual components, with the conditions on site based on the DCs 600 power converter modules. This Three-phase field supply DcF601/602 DcF503A/5044~/5 妥买皇山 V260 c匚司 U 89翌 g+2 姜苦目 Hs to other drives Fig. 2/ DCS 600 MultiDrive Components overview for armature converters This overview has been designed to help you to familiarize yourself with the system; its main Components are shown in the diagram above. The systems heart is the DCs 600 converter module IIF2-1 DCF 600 Field supply converter The dCf 600 field supply converter range is a system of the modified power interface board SDCS-PIN-1x (if components and complete standard cabinets to control used)and the reduced range of current and voltage types the field supply of DC motors. It consists of individual (see table 2. 2/2). The function for field supply will be componcnts, bascd on the dcs 600 powcr converter sclcctcd by softwarc paramctcrs modules. the difference to the armature converter is only Note: Armatureand field converters usethe samefirmware DCF 506 DCS 600 oL右豆七om'Nzoo E兰石 5 2z80 N-o oLOo 义 9= p Fig 2/2 DCS 600 Multi Drive Components overview for field supply converters This overview has been designed to help you to familiarize yourself with the system; its main components are shown in the diagran above The systems heart is the DCF 600 field supply converter module. II F2-2 2.1 Environmental conditions System connection Environmental limit values Voltage, 3-phase 230 to 1000 V according to IEC 38 Permissible ambient temp. with Voltage deviation ±10% continuous;±15% short -time rated I 0to+40°c Rated frequency 50 Hz or 60 Hz Relative humidity (at 5. +40C): 5 to 95%, no condensation Static frequency deviation:50Hz±2%;60Hz±2% Relative humidity(at.+5C 5 to 50%, no condensation Dynamic: frequency range: 50 HZ:+5 HZ; 60 HZ:+5 H2 Ambient temp. converter module: +40.C to 55C; S Fig. 2. 1/2 df/dt 17%/s Change of the ambient temp. <0.5°/ minute -40to+55C =0.5 to 30 cycles Storage temperature Please note: Special consideration must be taken for voltage deviation Transport temperature -40to+70°C in regenerative mode Pollution degree de 2 Degree of protection Site ele Converter Module and accessories <1000 m above M.s.L 100%. without current reduction (ine chokes, fuse holder >1000 m above M.S.L.: with current reduct, see Fig. 2. 1/1 field supply unit, etc.: P00 Vibration converter module: 0.5 g, 5 Hz to 55 Hz Enclosed converters P20/21/31/41 Sound pressure as module in the abb standard Paint finish level (1 m distance) cabinet Converter module NCS 170 4 Y015R Size Enclosed converter: light grey RAL 7035 57 dBA 71 dBA 64 dBA A5 75 CBA 73 dBA C4 83 dBA 76 dBA Current reduction to(%) Current reduction to( %) 100 110 70 1000 2000 3000 4000 5000m 30 35 40 45 50 55°C Fig. 2. 1/1: Effect of the site elevation above sea level Fig. 2. 1/2: Effect of the ambient temperature on the on the converters load capacity converter module load capacity Regulatory Compliance North American Standards The converter module and enclosed converter components are designed for use in In North America the system components industrial environments. In EEa countries, the components fulfil the requirements of the fulfil the requirements of the table below eu directives, see table below Harmonized Standards European Union Directive Manufacturer's Assurance Standard for module Converter module Enclosed converter UL 508 C: available for Safety for Powe converter modules Machinery Directive Declaration of EN60204-1 89392EEC EN60204-1 conversion Equipment/(including internal lield 93/68/EEC Incorporation [EC2041] EC2041] ≤600V exciter units) sizes C1 EN60146-1-1 under preparation for Low voltage Directive LEC1461-1 sizes A5 and C4 73/23EEC Declaration of Conformity EN 50178[IEC lEC2041] 93/68/EEC see additional EN60439-1 cSAc222.N。.1495: EC664 [EC4391 Industrial control available for sizes C1 EN61800-3① EN61800-3① Equipment: industrial C2, C4 LEC18003] EC18003] products≤600v under preparation for size A5 were limits are under consideration Declaration of Conformity LEN 50081-2/EN 50082-2 has been supplied Provided that all installation Note EMC Directive ① in accordance with 89/336EEC instructions concerning ① in accordance with 3ADW000032 Only for Converter Modules 9368/EEC cable selection, cabling and 3ADW 000 032 3ADW000091 EMC filters or dedicated The Technical Construction File to which this transformer are followed. declaration relates has been assessed by Report and Certificate from ABB EMC Certification AB being the competent Body ccording to emc directive II F2-3 2.2 DCS 600 Power Converter modules The power converter modules are modular in construc- volved, e. g. a field supply for the motor, or an interface tion. They are based on the housing, which contains the board to connect the converter to an overriding control power section with the RC snubber circuit. There are 4 system. A control/ display panel is available for the diffcrcnt sizcs, dcpcnding on current and voltage. All opcrator. It can be mounted to the powcr converter units are forced cooled module or installed in the cabinet 's door by means of a The power section is controlled by the unit's electronic mounting kit system, which is identical for the entire product rar Accessories such as external fuses, line reactors and the Parts of the unit's electronic system can be installe like are available, for putting together a complete drive the unit, depending on the particular application in-system Reference variables DC voltage Ideal Dc Recommended The voltage characteristics are shown voltage(max Motor voltage) voltage DCS 600 in Tablc 2.2/1. The DC voltage char without load voltage class acteristics have been calculated using 2-Q the following assumptions 240 380 440 395 Uw=rated mains voltage, 3-phase 415 Voltage tolerance±10 415 430 Internal voltage drop approx. 1% 440 510 455 590 530 480 If a deviation or a voltage drop has 555 500 640 to be taken into consideration in 500 580 520 670 conpliance with iec and VDe 525 545 700 standards, the output voltage or 575 670 600 770 600 625 810 the output current must be re 685 890 duced by the actual factor accord- 690 800 720 ing to table 2. 2/1. 790 915 820 1060 55566677891 1160 1040 1350 1235 C in case of a 2-Q converter, which is used in regenerative mode, 4-Q voltage values have to be used Table 2.2/1: DCS 600 max DC voltages achievable with a given mains voltage II F2-4 Converter type y=4(400V)y=5(500V)y=6(600V)y=7(690V X=1→2-Q P[KW] P[kW P kW P KW X=2→4-Q 4Q 2Q 4Q 4Q 4Q 4Q 20 49 2Q DCS60X-0025y1 2010 12 13 15 DCs60×0050y 50 50 4 23 26 29 DcS60x-0050-61 50 41 44628 31 Dcs60×0075y1 75 61 35 39 44 DCS60×-0100y1 100100 82 42 47 52 DcS60×0110-6111010090 DCS60×0140y1 140125141 58 73 73 DCS60×0200y 2001801631 84104104 Dcs60x0250y1250225204184104105130131 DcS60X-0270-61 270245220200 169172 DCs60×0350y1 350315286257145146182183 DcS60x0450y1450405367330187188234235281284 DCS60X-0520-y1 520470424384216219270273 DcS60x-0680-y1 68061055500282284354354 DcS60x0820y1820740670605340344426429 DcS60×1000y11000900820738415418520522 DCs60x0903y1900900734734 630648720 DCS60X-1203-y 12001200979979498558624696 DcS60×-1503y 1500150012241224623698780870938105010801200 DCs60x2003y120002000163216328309010401160 1400 600 DCF60X-0025-y1 5 25 2 10 13 15 DCF60x-0050y1 50 41 21 23 26 29 DCF60x-0075-Y1 75 75 61 46 31 35 44 DcF60X-0100y1 100100 42 47 52 58 DCF60x-0200-y1 200180163147 104104 DCF60x-0350y1 350315286257145146182183 DcF6X-0450-y1 450405367330187188234235 DcF60x-0520-y1 520470424384216219270273 Table 2.2/2: Table of DCS 600/DCF 600 units-construction types C1, C2, A5 Converter type→ y→|y=4(400Ⅵ)y=5(500V)y=6(600V)y=7(690)y=8(790V)y=9(1000)y=1(1190 bDDIA][kW] P IkW] P[kW]P P[kW P[kW]] P[kWI 2-Q converters DcS601-2050y120501673 1435 1640 1876 2378 Dcs601-2500y1 204 1163 1450 1750 DCS601-2650y1 26502162 3074 3658 DCs6013200y1 3712 4417 Dcs6013300y 1914 2310 26 DcS601-400y1400032641860 2320 2800 5520 Dcs6014750y147503876 3325 3800 4346 DcS601-5150-y1515042022395 2987 4-Q converters DCS6022050-y1 20501673 1281 1476 1681 2132 DcS6022500y1250020401038 1300 1563 1800 Dcs6022650y126502162 3280 DcS602320y132002611 2624 3328 3960 DCs6023300y1330026931370 1716 2063 2376 Dcs024000y1400032641660 2880 4950 DcS6024750y147503876 2969 3895 Dcs602-5150-y1515042022137 2678 i1) These converters are equipped with additional components more information on request Table 2.2/3: Table of dCs 600 units-construction type C4 Higher currents up to 15,000 A are achieved by paralleling converters. More information on request II F2-5 Construction type C4 Left busbar connection 1 onstruction type A5 Construction type C2 Construction type C1 Converter type③ Dimensions Weight Clearances Construct Power loss Semiconductor HXWX D top/bottom/side type at 500V connection Fuses PykE DCS60x-0025y1 420X273x195 7.1 150X100X5 C1 <02 230 V/1 ph external DGS600050-y1 420x273X195 72 150X100X5 C1 <0.2 230 V/1 ph external Dcs60×-0050-61420x273×195 7.6 150x100x5 C1 230 V/1 ph external DCs60×0075-y1 420x273X195 76 150X100X5 C1 <0.3 230V/1ph xternal Dcs60×0100y1 469X273X228 11.5 250X150X5 C <0.5 230 V/1 phIexternal DCS60x-0110-61 469X273x228 11.5 50x150x5 C 230V/1p external DcS60×0140y1 469X273X228 11.5 250x150x5 C1 <0.6 230 V/1 ph external cs60x-0200- 505x273×361 223 250×150x5 <0.8 230 V/1 external DcS60×0250y1 505X273X361 250X150X5 <1.0 230 V/1 ph external DcS60X027061505X273x361 22.8 250X150X5 230 V/1 ph external DCs60×0350y1 505x273361 228 250×150×5 230 V/1 ph external DcS60×-0450y1 505X273X361 28 250X150X10 <1.5 230V/1ph external DCs60×-0520y1 250×150X10 230 V/1 ph external DCS60x-0680-y 652x273X384 250×15010 C2b <1.6 230V/1ph external Dcs60×0820y 652X273X384 250X150X10 C2b <2.0 230 V/1 pl external DCS60x-1000-y1 652x273×384 42 250×150×10 c2b <25 30 V/1 ph external DcS60X0903y11050X510×410 110 300X100X20 A5 230V/1ph internal DCS60x-1203-y11050×510×410 110 300×100x20 <52 230V/1-phinternal DcS60×-1503y11050×510×410 110 300X100x20 <5.5 230V/1ph nternal DCS60×2003y11050X×510×410 110 300X100X20 A5 <6.6 230 V/1-phinternal DcS60x2050y1230×820×624①② 350 C4 40690V/3ph n DCS60X2500y12330X820×624① 350 C4 400/690 V/3-pheinternal DcS60x2650y1280×820×624①② 350 C4 400/690 V/3-pha internal DcS60×3200y12330×820×624①② to be installed C4 400690V/3phc interna DCS60X3300y12330x820x624① 350 n cabinet C4 400/690 V/3-pheinternal DcS60x4000y1280×820×624①② 350 C4 400/690 V/3-phe internal DcS60×4750-y12330×820×624① 350 400/690 V/3-phainternal Dcs60×-5150y12330×820X624① 350 C4 20 400/690 V/3-phe internal D The dimensions for modules with busbar connection on the right side are 2330X800X624 mm(Busbar connection on the right side is optional) Example for the type designation: connection left DCS60x-2050-y1L; connection right DCS60X-2050-y1R 2 The depth of 1000V/1190 V units is 654 mm ③X=1→2Q;x=2→4-Q;y=4..91→400.1000V/1190 v supply voltage 2 Supply voltages up to 400V in delta connection; 415V or higher in star connection Also available as field supply converter DCF60X-(for 500V units see table 2.2/2). Data are the same as the armature current converter DCS60X Table 2.2/4: Table of dcs 600 units IIF2-6

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