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文件名称: SY6000-V4变频器英文说明书.pdf
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 详细说明:SY6000-V4变频器英文说明书pdf,SY6000-V4变频器英文说明书Chapter 1: Inspection before delivery, maintenance and attentions Chapter 1: Inspection before delivery, maintenance and attentions 1. 1 Inspection before dcliv 1.3 Attentions Each picc of SY6000 scricsAC motor inverter has bcen inspcetcd strictly according tdSo900 1 and i (1)Attentions for safety treated with reinforced crashworthy package before leaving the factory (DPlcasc fix the inverter on solid wallfirmly when the inverter package is opened, pleaseproceed the following inspections (2)Plcasc carth theinvcrtcr and the ground terminal(PE)ofmotor reliably Make sure that the speedregulator of the inverter is inright condition after the transportation (3)Please install an air switch or circuit breaker of thesame capacity or above on the power supply side of Make surc that the modcland typc of thcinvcrtcr arc right the inverter DThe circuit board andother devices in the inverter are dangerous duc to high voltage, plcasc never touch Nameplate ofthe inverter them by hands 5When the poweris cut, it still needs some time to discharge the high voltage inside the inverter, so when making repair, pleasemake sure that the indicator lamp thigh voltage on the master control boardputs 55山宇 out Shanyu company slandard code e)When applying output frequency of 601I7 above, please confirm the safety of motor and load first Model:SY6000-T4-01850693653830005x WHen the inverter is left unused for long term, please cut off the power supply of theinverter Power: 18 5K W Current: 37A (2) Attentions for correct operation Product model Input AC34, 380V 50/60HZ D)Please set the inverter in places thatare in accordance withstandards in temperature, humidity vibration and dust spcc Output: AC3,0--380V,0--400HZ SerialNo: 00000000 ∈c (2)When it is the first time of operation, please checkit carefully tomake sure that the wiring is correct Manufacturer: Shanghai Shanyu Electronics ▲ Special attention Equipment Co, Ltd The power line r, s and T (input)and U. v and w(output)can not be wrong connected thcrwisc. it will d a the Model description BPlcase make sure drafty around the inverter, as proper ventilation is helpful for reducing thc ambient sY6000T40185G (Please do not mount compensation capacitor or surge suppressor between the inverter and motor. Enterprise code G: Universal typ Please do not mount electromagnetic contactor bet ween the inverterand motor. Otherwise, the contactor P: Fan and waterpump type hen the inverter is running, it is bad forth Serial No ofthe inverter eThe length of cable hetween inverter and motor should be within 30m, if beyond this range, please equip 0007:0.7KW with relative ac reactor between them T: Three-phase (The inverter cannot be operated withoverload for along time, as it may damage the inverter and reduce its S: Single-phase 4:AC380V 1.4 Attentions for open packageinspection 2:AC220V When opening the package, please confirm If the productis damaged If the rated valuc on theproduct nameplate is in linc with your order demand 1320:132KW Our company has implemented strictly in product manufacturing and packing, but ifthere is any problem please contact the supplier or us soon for solution If the content ofpacking list is notin line with yourorder demand or when thereis any problem with the As thc inverter will bc improv cd continuous ly, the data contained in this manual is subjcct to change without products, plcasc contact with the agent, dealer or Shanyu(Sany u)Company directly. Meanwhile, in form notic the product model, specification, product's serial no purchasing date, damage degreeetc 1.5 Storage The product should be kept in the container betoreinstalling, if itis lett unused for a period, please keep it 1.2 Warrant carcfully, and pay attention to the follow ing points for storagc he product will have a one-year guarantee that starts from the purchasing date I)Keep it in places where is dry and clean ② Ambient temperature for storage should be within20℃-165℃C ( Relative humidity should be within 0%"95%,no dew. Note: It will become stipendiary service if the problem is caused by any one condition ofthe following No corrosive gas or liquid existin surrounding environment (l)Error operation, or unreasonable repair or reconstruction (It is bestto pack itproperly and store on a shelfor desk (2)Operate it beyond the stipulated specification range Broken aftcr purchased or damaged during transportation (4)The act of God like earthquake, firc, wind damagc, flood, lightning strike, abnormal voltage and othcrs Chapter 2: Introduction ofinverter Chapter 2: Introduction ofinverter 2. 1 Common technical regulations and product series introduction Vibration 5.9m/S(0.6C)以r 1) Common technicalregulations re-20~65 term Regulations Protection functions Over-current, short-circuit, grounding, over-voltage, under-voltage, overload overheat. motor o ad, outside alarming Rated voltage Three-phase: 380V-440V; 50Hz/60Hz D IP10 Allowable voltage Voltage: 320V-460V; voltage unbalance frequency: <3%: Frequency+5% Cooling mode Air-blast cooling Modulation system Magnetic flux vector PWM modulation Mounting means Wall-mountcd type, mount in cabinet type F mod V/F he otherth V/F curve control characteristic curves(2 power, 1.7 power and 1. 2"powery arc torquc drop The products are in line with: GB/T1266882-2002 Speed regulating 2)Product series introduction ange a Starting torque% of ratedtorque when itis USHz 400V scries |Ee以≤±0.5% of rated synchronous speed Model 23.75.5 Frequency accuracy Digit setting: Max frequency×±001%: Analog setting: Max frequency×±0.2% Acceleration/ 0.1-3200S, 7 kinds of acceleration/deceleration time, they can bc sct scparatcly SY6000T4 455759010132160200220280315 deceleration time Starting frequency ofDC braking: 0.010.01Iz; Braking time: 0.1-10.0S Applicable motor0.5152.21375.57.5111511852230 DC braking power (Kw Braking voltage: 1.0-10.0% 45 9010132160200220260315 Rated capacit 1.62.43.65.98.5 5:04049 Jog Jogging frequency range: 0. 1Hz-50.00Hz: Jogging acceleration/ deceleration ime is settableat 01-60.0S, joggingtime interval is settable (KVA) 749911613816720024827334239 Torque rising Automatic torque rising, manual torque rising: 0.1%0-20.0%o Rated current.5.75.5 9 Multi-speed running Realize multi-speed running through built-in PLC or control terminal |(A) 91112150176210253304377415520590 Program run 7 sections offrequency speed, 4 kinds of programrun modes 三「 Rated overload150% of rated current for I min s. current Built-in pl Form closcd controlsystem conveniently e Voltage V 3-phase 0--380V Automatic energy Optimize V! F curve automatically according to loading condition to realize saving running Power supply 3-phase 380V 50/ 60Hz cnergy saving when runnin matang ya vg when the voltage of power network changes, it can keep outputting constant voltage Waviness tolerance Voltage: +10-15%(transient wave l 15%) Frequency:土5%o e Braking selecting 0.75-.7 5Kw: external braking resistor 11-315KW: external braking unit cm limiting Limit the current automatically during running, thus to avoid frequent aver-current trip DC. braking dc braking starting frequency, dC braking volume, dc braking time Carrier wave regulating Regulate the carrier wave according to loading condition Upper limit frequency, lower limit frequency, cument limiting, offset frequency, 200V series functions Frequency gain, stalling control, S acceleration; dccclcralion curve, joy control auluInialic voltage regulaling(AvR) automatic energy saving SY6000T2 Rated voltage 380V SY6000S2 0.4 0.7 3.7 Frequency 0.0-400Hz Applicable motor power(kw) 0.4 0.7 1.5 2.2 3.7 oVerload Type G: 150%of rata current for I min, 180% of rated curent for IS Rated capacity(Kva) 1.2 1.4 capability Type P: 132K w beow. 1 20%o of rater current for 1 min, 160% and above: 1 10% of rated curent for lmin: 150% of rated current for IS Rated current(A) 17 Relay contact output: TA, TB, tC Opcrating output Open-collcctor output: Y1,Y2 Rated overload current 150%of rated current for I min Analog output signal: AoI A02 Voltage v 3-phase 0-220V IED display Frequency, output current, output voltage, rotation speed, CCl, VCl, temperature Single-phase 220V 50/601lz Lamp indication Charging(with vollage), display daLa unit, operating indication of touch panel, running indication Power supply 3-phasc 220V 50/60Hz Applicatinn occasions| Indoors, frec from direct sunlight, dust, corrosive gas, flammable gas, oil mist vapor, water drop or saltand so on I Waviness tolerance Voltage: +10-15%(transient wavc+15%)Frcqucncy: t5 aLtitude Indoors altitude 1000m below Braking selecting 0.4-2 2KW: external braking unit 3. 7KW: external braking resistor Ambicnt ([: 20-90%RII(no dew) DC braking DC braking starting frequency, DC braking volume, DC braking time Chapter 2: Introduction ofinverter Chapter 2: Introduction ofinverter 2.2 Description of each part ofinverter SY6000-S2-0004-0022G/0004-0037PSY6000-T4-0007~0150G/0007~0185P Movable display keyboard Enclosure of main bod BH molded Enclosure of terminal A Mounting hole 2. 3 Operating pancl and mounting size 图A sY6000-S2-0004~0022 0004~0037P 4-1p6-2 SY6000-14-0185-1320G/0220-1600P SY6000-T4-0007~0015G /0007~0022P 山 IH出H 40 BI H SY6000-T4-0022 0150G/0037-0185P M山 BB 图B SY6000-T4-1600-3150G/2000-4000P SY6000-T4-0185-3150G/0220-4000P 巴部 68总 SHSYW F 90 (EN ) 6 Chapter 2: Introduction ofinverter Chapter 3 Mounting and wiring Mechanical parameter table 3.1 Mounting direction and space Model of inverter Applicable A B H Diameter of Outline gross (G: Constant torque load; motor (mm)(mm)(mm) (mm)(mm /mounting ha diagram weight The inverter will bccomc hot during running. in order to dissipate heat cffcctivcly, please mount it in vcrtical P: Fan waterpump load) (Kw) ( mm direction, as there is a fan inside it for air-blast cooling, you should keep the inverter away from surrounding articles or baffle (wall) fora certain space. Refer to the following diagram SY6000-S2-0004Gi007°0.G0.75P SY6000-S2-0007G/00150.75G/1.5P 1 20mm abovc Air SY6000-S2-0015G0022P1.5G22P l13.8159170125.5141 SY6000-S2-0022G0037P2.2G3.7P Somm SY6000-14-0007(/0015P0.75(/1.5 e a 50mm e88 above SY6000740015G00221.5G/22P sY6000-T4-0022G0037P2.2G/3.7P A 3621124015015 图A SY600-14-0037G0055F3.7G/5.5P sY6000-T4-0055G0075P5.sG/7.5P 120mm above Air 662963101801 A sY6000-T4-0075G/0011P7.5G/P sY60071-00G0150P11G15P When many inverters are mounted in a samc devicc or control box, in order to reduce thcir interacting on sY6000740150G085p/15018.5P/150351365214166 6.8图A ach other, we suggest side-to-side setup. When they must be arranged in longitudinal configuration, in order to make sure that the heat produced by lower ones will not affect the upper one, please set partitions Imong them. For boxes(cabinets) that arc mounted with induccd-draft fans in the top inside. the air SY6004018G0220185G22P delivery of the fans should be larger than the sum ofair output ofthe inverters in a box (cabinet). For boxes 1804164302632207图B (cabinets) that withoutinduced-draft fans, please open their top covers, if the top cover cannot be opened SY6004.0220(÷03022G/30P then the arca of rescrved fresh air inlets/outlets in the bottom and top of thc boxes (cabinet) should be larger than the sum of end face are a of the inverters. Meanwhile, the windage of fresh air inlets outlets SY6000-T40300G/0370P30G/37P should be as small as possible. If the inverter is installed on the wall of control room, then the room should sY60004037060450P37/4P/250602622360255 be well air-exchanged. Refer to the following diagram for mounting method 图B sY600140450G6/0550P45G/55P s SY60007405500750P55375 sY600090750090075(;90P3007507704683009图B 62 Inverter SY6000-14-0900G/110090G/0p Inverter Inverter SY60004-100G:1320P110G/132P SY60014-1320G/1600P132G160P30091094049033011图B 75 Fresh Inverter air inle sY6000T41600G2000160G/200P 5803801280 C 80 air inlet air inlct SY6000T4200G2200P200220P (A)Sidc-to-side setup (B) Longitudinal configuration SY600-14-2200G/2500P220G/250P 7134101700 图C|250 As the cooling fan is frangible, Shanyu (Sanyu) sY6000 inverters of 7 5Kw above adopt temperature switch for fan control, when the tcmpcraturc insidc the inverter is beyond the stipulated tcmpcrature of SY6000-T4-2500G/2800P250G/280卩 switch, then the cooling fan runs, once the temperature comes down and become lower then the set range. the fan will stop running. As a result, it is normal when the inverter starts while the cooling fan stays still at SY6000T42800G/3150P280G/315P the very beginning 8004101900 图C|38 SY6000-143150G/4000P315G/400P Chapter 3 Mounting and wiring Chapter 3 Mounting and wiring Air output and air exchange area of the inverters of various specifications as follows for your reference 3. 4 Connection diagram of peripheral equipment and optional parts Spe.104-3.7|557.511-1518.5~22305575Kw90〃110~132160220220-31 oulput0.0230.0330.05:0.0650.0920.130.150.170.22 Peripheral cquipment Area1.5 Deseription 14 11 4 3-phasc 380V- powersupply and optional parts 3.2 Mounting environment Used to cut off the fault current Air switch OCcasions that without watcr drop, stcam, an excessive amountor dust roily dust of inverter fast and prcvent the (non-fuse breaker OCcasions that without corrosive, flammable orcxplosivc gas orliquid power supply fault for trouble of inverter and circuit OCcasions that without floating dust or metal particle OCcasions that without vibration Used to cut off the main power Electromagnetic nd prevent restarting for power OCcasions that without electromagnetic interference contactor failure and fault when the inverter OAmbient temperature 10C+50C. If the ambient temperature is higher than 40C, please place it in occurs fault Used to improve input po 3.3 Recom mended capacity for circuit breaker and sectional area for copper-core AC reactor reduce higher harmonic insulation conductor and inhibit surge of powersupply Modcl spcc Inlct switch Main circuit(mm 2) Control circuit SY6000 Circuit breaker(A) Input line Output line Control terminal conductor Radio noise filter Used to reduce the radio interference of inverter 0055G;0075P 32 4 0075G/0110P 40 6 0110G:0150P 4666 S山 0150G/0185P 6 DC reactor 0185G/0220P 10 Used on the occasions that the 1220G/(0300P 16 16 braking torque canl meet the 0300G/0370P 125 I Braking unit requirements, applicable for fields like large inertia load and A frequency braking or fast stop 0370G:0450P 0450G/0550P 35 Braking resistor 0550G 200 35 5 For inhibiting the transmitti 0750G0750P 250 70 Output ac reactor interference and inductance 0900G0900P 315 preventing vibration ofmoto ⊥⊥00G1100P 400 95 95 1320G1320P Used to reduce the radio Radio noise filter interference fre om inverter. 1600G1600P 185 2000G2000P 630 240 240 2200G2200P 800 150 150×2 2800P 1000 185×2 185×2 M Note: Apply 2.5mm for current transformer circuit 9 10 Chapter 3 Mounting and wiring Chapter 3: Mounting and wiring 1)Input terminals of main circuit power supply(R,S. T) 3.5 Standard wiring diagram for sY6000 (D)Input terminal of main circuit power supply r, S and T are connected to 3-phase AC power supply through circuit protecting circuit breaker or lcakage protector. Nccdlcss of considcring the phasc scqucncc 1)7.5KWand below (2)In order to enable it to cut the powersupply or prevent the trouble becoming serious when the protection functions of the inverter are working, we suggest connecting an electromagnetic contactor in the power circuit to guarantee safety 3)Do not start/stop the inverter by means of making and breaking the main circuit, but make use ofthe control circuit terminals FWD and REV or FWD, REV and STOP keys to control, if it is forced to operate he inverter by making and breaking the main circuit, please operate once an hour at most P(+)BR 4 Do not connect with single-phase power supply Circuit Electromagnetie conductor )Output terminals of inverter(U, v, w (1 Connect the output terminals of inverter with 3-phasc motor in correct phasc scquencc, if the motor rotates in wrong direction, just exchange the wiring ofany two phases of U, v and w Threc-phasc M OThe output side of inverter cannot be connceted with phasc capacitor or surge absorber. 3 When driving multi motors, the overload protection of inverter is unable to protect each motor, please mount a thermal relay on thc motor ) (when the connecting wire between inverter and motor is very long, the distributed capacitance on the wire will producc high frequency current, as a result, it may causc thc inverter ovcr-current trip current becomes high, even the current display accuracy would become low. Consequently, you'd better P24 conncet an output filter or output reactor (optional) to the output side of inverter to shorten the wirc Lc COM between inverter and motor to a length about 30m below Negalive relation! sLop urder TWD (3)Connecting terminals P+ and P-of external braking unit. Machines sy 6000p 22Kw and SY6000G Q REV 185Kw do not have driving circuit of braking resistor. Sometimes, in order to improve their braking Multi-function input item 1 OX1 PE capability, you shall use the external braking units and braking resistors (both are optional) Multi-function input item 2 (1Connect the braking unit terminals P+ and P-correspondingly with inverter terminals P and P-The wiring length should be shorter than 5m, wired by twisted wire or two wires that are side-to-side arranged Multi-function input itcm 3 GND Multi-function input ite X 4 A019 voltage signal (/Connect the braking resistor terminals P-and br correspondingly with braking unit terminals P+ and Multi-function input item 5 RP The wiring length should be shorter than 10m, wired by twistcd-pair that arc sidc-to-sidc arrange AY山军 A029 voltage signa COM 010V closely. when the inverter terminals P+ and P-are left unused, please keep it in open-circuit condition, it would damage the inverter if shorting P+ and P-or connceting braking resistor to it directly, ncvcr do like this Y1 Output 1 Bi-direction open circuit OREF 3)For 55Kw.132G, thc two output terminals P+ arc short circuit arranged when leaving the factory, when Y29Output 2 Collector output need DC reactor for filtering, just break the short circuit sheet of the two terminals, and join up the dC Speed order reactor between the two terminals in series. For 160kW above, dc reactors are built-in arranged (4)Connecting terminals P+ and BsR of external brakingresistor 0-10v0/420mA< AND (1)Machines SY6000P<:22KW and SY6000G<185Kw can be inner mounted with braking units(optional) Programmable aIso can be mounted with braking resistors (optional) in outside dircctl sY6000 relay output 2 Connect the external braking resistor terminals p+ and br with inverters P+ and br SThe wiring length should bc shortcrthan 5m, wired by twisted-pair that arc sidc-to-sidc arranged closely + 485 Standard 485 (5)Ground terminals PE and Gof inverter communication interface Considcring safcty and reducing noisc, the ground terminals PE and G ofinvcrter must be well earthed. Ir order to prevent from electric shock or fire accident, the metal enclosure and body frame of electri cquipment must bein accordance with the National Elcctric Codc, the carth wire should bc thick and short and the invertersystem should be connected with specialearth electrode Chapter 3 Mounting and wiring Chapter 3: Mounting and wiring 3.6 Main loop termina 2)11kWabovc SY6000-52-0004~0022G Br SY6000-s2-0001~0037PPE 网國回國网國國 PB 士(PE BR 380888网國网网 Circuit lectromagnetic breaker contacto SY6000-T4-0022-00);7( SY6000-T4-0037~0055P M SY6000-T40055~0150G P+ BR R SY6000T40075~-0185P 网回国國网网國网國國 SY6000-14-0185…0220 感國函网感 P24 P24 SY6000-T4-0220~0300P PLC COM Negative rotation stop order FWD REV SY6000-T4-0300-0450G SY6000-T4-0370-0550P Multi-function input item PEφ Multi-functiun input item 2+ DC signal SY6000-T4-0550-~0900G A01区 SY6000T40750~1100P R G 0~20mA Multi- function input itcm s A029 Multi- functio SY6000T4-1100-13206[则e国囗 Multi- function input itcm 7 ST5YW 3 SY6000T41320~1600P RST P-P+ P G X8 COM YIp Output 1 Bi-direction open circuit Y6000-T4-1600G SY6000-T4-2000P Speed orde O VCI sY6000 CCI SY600)0-4-2000)~3150 0-10V0/420mA GND d IB Programmable SY6000-T4-2200-4000P TC Standard 48s Description of main loop terminals 485 communicalion interlace Terminal mark Terminal name Function description R,S/R,S, T Input of main circuit powcr supply Connect tol-phasc(220V):3-phasc (380V) power supply U.v. w Output connection ofthe inverter Connect to 3-phasemotor P+ P. Output of dc positive bus bar Connect to braking unit (optional P+ BR For external braking resistor connecting Connect to external braking resistor (optional)(<15KW below) PE Inverter grounding Inverter case 13 14 Chapter 3 Mounting and wiring hapter 3 Mounting and wiring 3. 7 Control terminal 3.8 Description of control panel terminal Cn Description of SY600-S20004~0022G 6 Terminall Name terminal functions 0001~0037P |RS485+RS485 silive terminal「48 Please apply twisted-pair or shielding conductor SY600-T40007~0150G RSA terminal (f 485 nterface to standard rs-485 com munication intertace differential signal 0007-0185P Accept the input of analo oltage magnitude Voltage input range: 0-10V VCI Analog input 1 (reterence ground: () Input impedance: 100K &)Resolution: 1/2000 Accept the input of analog Current input range: 074-20m A 2 CCI Analog input 2 rrent n reference ground: GND) (Input impedance: 50s2)Resolution: 1/20000 REV FWD X X2 5P24 C0M Y1 Provide analog quantity output, Current output range: 20mA(11 K W above) aIR SP-BRP+lU = A01 Analog output 1 can show 12types(rcfcrcncc ground: GND) Output range: 0-5V(O.75KW-75Kw) Provide analog current magnitude A02 Analog output 2 put, can show 12 typ Voltage oulpul range: 0-5V REF ply Refe nd ganalo sY600-T40185~,3150G 3 GND 110V power ground signal and +10V power supply Isolated from COM and CMI inside 0220~4000P Used for grounding of terminal ing shielding layer. A PE Shield grounding The shielding layerof analog Link with themain loop connecting signal line, 485 communication erminal pe inside Ct d with terminals here (l)Wiring of analog input terminal 1)VCI terminal accepts signal input ofanalog eCCI terminal accepts analog input current voltage of0-l0V, wiring mode as following of0/4-20n1A, wiring mode as following SY6000 SY6000 EVRF VRE CCI 0/1~20m4 加駟 Wiring diagram of vCI terminal ring diagramof CCI terminal (2)Wiring of analog output terminal sY6000 When the analog output terminals AO1 and A02 arc conncetcd GND2 with analog meteroutside, it can indicate many kinds of phy sical quantities, output current AOl(0/4-20mA)and output DC ammeter A01 voltage A02(0-10V) Refer to wiring diagram on the righ ①②④⑦①②分② Voltage signal 0~5V LYRFVCICCIGNDA01A02GND +R485-Pg ss, CClw log input, youcan mount filter capacitor or common mode inductance betwcen VCI and Prompt:① When it is GND O d gND short as possible, as the analog input output signal is easily leser 22) Please use shielding cable when wiring. make sure ilis well and the wiring length should beas 15 16
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