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Galil_ca_技术参考案例.pdf
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详细说明:Galil_ca_技术参考案例pdf,Galil_ca_技术参考案例Technical reference
Application Examples
Rotating Knife
Example--Rotating Knife
A rotating knife system, illustrated at the right, is used to cut webs of
INSTRUCTION
INTERPRETATION
paper or plastics to a given length. The web moves independently
# CAM
label
and the knife is synchronized so the blade moves at the same linear
EAX
Define x axis as master
speed as the web during the cutting interval. When the cutting is
EM16000,10000
Table cycle
completed, the knife is advanced or retarded in a manner that pro
EP10000
Create eCam table
duces the required cut length
ET[0]=00;ET[1]=1000500
The method illustrated here applies with slight modifications to
ET[2]=20001000ET[3]=30001500
printing on moving webs or applying labels
ET[4]=40002000ET[5]=5000,2531
ET[6]=60003125;ET[T]=7000,3781
Requirements
ET[8]=80004500ET[]=90005250
Web speed: Zero to 120 inches per second, independent
ET[10]=100006000ET[11]=110006750
motion(master)
ET[12]=120007500;ET[1]=130008219
Knife circumference: diameter)=20 inch
ET[4]=140008875;:ET15=150009469
Required cut length: 16 to 40 inches, programmable
ET[16]=16000,1000
Resolution of web encoder: 1000 counts/inch
DP 0.0
Define starting points
Resolution of knife. 10000 counts/rey or 500 counts/inch
EB 1
Activate CAM
Required accuracy: 0.005 inch noncumulative error
EG O
Engage CAM
he knife is driven by a motor and an external amplifier.
JG5000
BGX
An additional encoder senses the position of the moving web
EN
End program
eration
Suppose that the required cut length is 16 inches. This implies that
Rotating Knife system
the knife must perform one revolution for every 16-inch move of the
web In addition while the knife is in contact with the web its blade
must move at the same linear velocity as the web. Suppose, for
example, the knife and web must move in synchronization over 4
inches of travel. This implies that over the remainder of the cycle the
web moves 12 inches and the blade moves 16 inches this indicates
Required motion Profile
that the speed ratio varies over each cycle as shown in the top graph
of the motion figure. The corresponding position of the knife is
described by the bottom figure. Such a relationship between master
position(web )and slave position (knife)is known as electronic cam
To construct the table note that the motion consists of four
intervals
Interva Web Motion knife motion ratio
4000
2000 Constant
4000
2500
Varies
4000
3000 Constant
2500
Varies
The above intervals are applied using Galils ECAM program which
generates the table To reduce the program length the table size has
been reduced to 16 points only
To operate the system, the knife is driven to the starting point of
the cutting interval and the program is executed
20Www.galilmc.com/GalilMotionControlInc
Technical reference
Application Examples
Web tension control
The two programs are executed simultaneously by multitasking
Web processing applications often require tension control. In the
The load cell signal is applied to the analog input #1 and the
most demanding case, the web is pulled by an independent
required sensor level is 4 V. accordingly the difference e between the
process which may be continuous or start/stop. The web tension is
sensor output and 4 is the error in tension the motor is required to
sensed by a load cell. The requirement is to supply the web from a
jog at a speed that is equal to 20 times E
feed roll under constant tension. The same process applies to wind
Example-Web Tension Control
ing the web on a take-up roll under constant or variable tension
Requirements
INSTRUCTION
INTERPRETATION
Speed of master: 0-20 inches/sec, start/stop
#INITIAL
Label
G=0
Define G
Master encoder resolution 400 counts/in
GAY
Set y as master
Feed roll diameter 35-16 inches
GRG
Initial gear ratio
Feed roll encoder resolution: 10,000 counts/rev
JGO
Initialjog speed
Load sensor output: 0-10V for 0-20 0Z
BGX
Begin motion
XP= TPX
Tension accuracy:±050
Read initial X position
YP= TPY
Read initial y position
〔 omponents selected
XQ#TRIM,
DMC-2720. Controller
#GEAR
ICM-2900: Interconnect module
Y= TPY
Read new y
X= TPX
Read new x
/SDK: Servo design software
JP #GEAR, Y=YP Repeat if no y motion
peration
DX=X- XP
Compute x increment
The length of the web pulled by the master process is monitored
DY=Y-YP
Compute y increment
by an encoder with a resolution of 400 counts/in. The feed roll is
XP=X
Update x position
YP=Y
Update y position
driven by a motor with a tachometer and an encoder of 10,000
RATIO= DX/DY Ratio of increments
counts/rev. The motor is driven by an external amplifier. Due to the G=( 7+RATIO)8 EStimate gear
heavy inertial load, the amplifier is configured in velocity mode for
GRG
Update gear
added stability
UP#GEAR
Repeat cycle
The feed- roll motion is divided into two parts coarse and fine
motion. The coarse motion is achieved by gearing the feed roll to
#TRIM
Label
Tension error
the master process and continuously estimating the gear ratio
E=AN1]-4
JGE*20
Fine jog speed
(which is necessary because the feed radius changes). This mode
UP #TRIM
Repeat
performs most of the required motion but not all of it because the EN
End program
ratio is not known precisely
The fine motion consists of corrective moves superimposed on
the electronic gearing signal. The errors in tension are monitored
and the motor is driven to the correct speed
It is assumed that the initial gear value g is known The initial
value can be computed or measured directly. The gear ratio may be
continuously estimated by determining the ratio of the frequencies
of the two encoders and filtering that ratio
In the following program, the feed-roll motor is controlled by the
X axis and the master is monitored by the y axis. The program con-
sists of two parts: GEAR which estimates the gear ratio then per
forms the coarse move and #tRIM which performs the fine move. Note: This program does not control the y axis
www.galilmc.com/GalilMotionControlInc.21
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