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Batch系统升级最大限度提高设备利用率.pdf
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详细说明:Batch系统升级最大限度提高设备利用率pdf,Batch系统升级最大限度提高设备利用率Rockwell Automation is the only
us a clear graphical presentation of
The architecture on the following page
company that offered a batch
everything that's going on. Now
depicts Rockwell Automation,s concept
campaign, "says the control systems
operators can troubleshoot the system
of an Integrated Architecture. The area
engineer. Batch-Campaign is
immediately without having to depend
outlined with a brown dash line
specifically designed for batching
on maintenance technical support, says represents the present automation
not some product that's been modified
the control systems engineer
level under discussion in this
to do the job- so it's the right product
document. The remaining portion
for the job. Without it, our operators
Engineering costs for modifying the
illustrates a host of solutions that
would have had to enter hundreds of
control system have been reduced by
Rockwell Automation can provide
batches per day manually, which is
approximately 90%. In the past, making
today to integrate the plant floor to the
simply too time consuming
a single change would require two or
enterprise and beyond
three weeks of programming. With the
Rockwell Automation also provided
new system, the change can be made in Due to reasons of confidentiality, this
training and engineering support
one day, saving over $10,000 in control
customer prefers to remain
Training specific to the plant' s batch
system engineering per change. The
anonymous
system was provided on-site. To
batching code for the PLC is
ensure expert support on the system,
considerably less complex, having been
a Rockwell Automation engineer
reduced by 75%, which also makes it
attended the training to gain a first
easier to implement changes
hand understanding of the plant's
system
The new system has also helped to
reduce product waste. If anything goes
Results
wrong with the process control systems
By upgrading its batching and
we can stop and restart the whole system
conveyor control systems, the plant
and RSBatch will pick up where it left off
has considerably reduced downtime
so we don t lose the batch " the control
while improving productivity downtime
systems engineer explains. Thats one
has been reduced by almost 100 hours
of the biggest advantages we' ve found
or 12 shifts-a year, saving an
estimated US$50,000 annually on lost
Improved product tracking capability and
production time alone, not including
more reliable data reporting help to
lost revenue
ensure better quality control. With more
accurate data, this customer is better
The system is much more reliable and
able to understand what is being
were not experiencing the breakdowns produced, pinpoint where waste is
we used to- the plant simply runs
occurring and improve the production
The system is much simpler and gives
process
INTEGRATING PLANT FLOOR THROUGH THE ENTERPRISE AND BEYOND
Remote
Utility
Ch
Partners
The Web
Consul
e-market Place
Ra.com
Chain
ERP
T】i
SAN
Nm元O
Enterprise
Systems
Sales Operations Planning
Material Requirement Planning,
Capacity Requirement Planning,
upply Chain Management
Manufacturing
Batch Control
BusinessWare
2Ezz→于∝山
Computerize MAXIMO
Data Analysis
plant
Managemen
无52m≤m≌m巴
Plant Supervisory
pervisory工
Data oEE analy
System
m
Recipe Management.
Automation
Conditions
bErm
Platforms
Plant Facility Control,
Monitoring
Controller
Plant Optimization
Material Handli
Conveyor Control
Drive/ Motor Master
Automation
Legacy
Components
Drives
Smart Maintenance
Modernization
Field
Smart Drives
Smart devices
Motor
Intelligent MCCs
Integrated Architecture- Complimentary Optional Linkages
Present automation system induding existing MCC, Drives, Field Legacy Devices
The foregoing results are specific to this customer's use of Rockwell Automation products in conjunction with other produc: s. Specific results will vary
Allen-Bradleye, Rockwell Automation, ControlLogix, PLCB, RSBizW/are Batch T, RSBizWare BatchCampaignTM, RSView 32 TM and RSBatchM are trademarks of Rockwell Automation
www.rockwellautomationcom
Corporate Headquarters
Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milw aukee, WI, 53202-5302 USA, Tel: (1)414.212.5200, Fax: (1)414.212.5201
Headquarters for Allen -Bradley Products, Rockwell Software Products and Global Manufacturing Solutions
Americas: Rockwell Automation, 1201 South Second Street, Milwauk ee, W 53204-2496 USA, Tel: (1)414.382. 2000, Fax: (1)414. 382.4444
Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32)2 663 0600, Fax:(32)2 663 C640
Asia Pacific: Rockwell Automation, Level 14, Core F, cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852)28874788, Fax: (852 )2508 1846
Headquarters for Dodge and Reliance Electric Products
Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1)864.297. 4800, Fax: (1)864.281 2433
Europe: Rockwell Automation, Bruhlstrafe 22, D-74834 Elztal-Dallau, Germany, Tel: (49 )6261 9410, Fax: (49)6261 17741
Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65)351 6723, Fax:(65)355 1733
Publication Number PECIvP-AP001A-EN-D- March 2005
Copyright 2005 Rockwell Au omaton Inc. Al rights reserved.
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