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萨姆森SAMSON 3730系列3730-4型电气定位器,带PROFIBUS-PA通信功能安装操作手册(英文版).pdf
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详细说明:萨姆森SAMSON 3730系列3730-4型电气定位器,带PROFIBUS-PA通信功能安装操作手册(英文版)pdf,萨姆森SAMSON 3730系列3730-4型电气定位器,带PROFIBUS-PA通信功能安装操作手册(英文版)Contents
Contents
Page
Design and principle of operation
Additional equipment
Communication
Technical dato
Attachment to the control valve mounting parts and accessories
14
2
Direct attachment
18
ype 3277-5 Actuator
2.1.2
Type 3277 Actuator
20
2.2
Attachment according to lEC 60534-6
22
2.3
Attachment to Type 3510 Micro-flow Valve
24
Attachment to rotary actuators
26
2.5
Reversing amplifier for double-acting actuators
28
2.5.
Pressure gauge attachment
28
2.6
Attaching an external position sensor
30
2.6.1
Mounting the position sensor with direct attachment
30
2.6.2
mounting the position sensor with attachment according to lEC 60534-6 32
2.6.3
Mounting the position sensor to type 3510 Micro-flow valve
33
2.6.4
mounting the position sensor to rotary actuators
34
2.7
Attaching positioners with stainless steel housings
36
2.8
Air purging function for single-acting actuators
36
333
Connections
38
Pneumatic connections
38
ignal pressure gauges
38
3.1.2
Supply pressure
38
3.2
Electrical connections
40
3.2.1
Establishing communication
42
Operation
44
Operator controls and readings
44
4.2
Enabling and selecting parameters
46
4.3
○ perating modes
47
4.3.1
Automatic and manual operating modes
47
4.3.2
SAFE-Fail-safe position
48
Start-up and settings
48
5.1
Determining the fail-safe positio
49
5.2
Setting the volume restriction Q
49
5.3
Adapting the display
5.4
Limiting the signal pressure
50
3EB8384-4EN
Contents
hecking the operating range of the positioner
5.6
Initialization
5.6.1
nitiglization modes
54
5.7
Fault/failure
60
5.8
zero calibration
5.9
Reset to default values
5.10
Start-up via local interface(SSP)
62
Setting the bus address
62
Status and diagnostic alarms
64
Standard eXpert diagnostics
6.2
Extended EXPERT+ diagnostics
64
6.3
Classification of the status alarms and the condensed status
65
Adjusting the limit switch
68
7888
Quick start-up guide
69
moUnting
69
Start-up.·
70
8.3
Initialization
8.3
Simplest method (MAX)
8.3.2
Precise method (NOM)
8.3.3
Manual method (mAn)
Retrofitting an inductive limit switch
73
10
Maintenance
74
Servicing explosion- protected devices
74
PROFIBUS-PA communication
75
12.1
Profile
75
12.2
yclic data exchange
75
12.2.1
GSD files
76
12.2.2
Data exchange
12.2.3
Integration for PCS7 control system
12.2.4
General instructions to start up the positioner
8
12.3
CHECKBACK- Device status
8
12.4
Status coding of measured values
83
12.4
Status alarm according to profile 3.01
.83
12.4.2
Status alarms according to Profile 3.01 Condensed Status
12.5
Diagnostics with PROFIBUS-DP protocol
92
12.6
Acyclic data exchange
13
Settings in TROVIS-VIEW software
99
4EB8384-4EN
Contents
enera
99
13.1.1
System requirements
99
13.2
Installing trovis-vIew software
00
13.3
Starting TROVIS-VIEW and performing basic settings
101
13.4
Data transmission
103
13.4
Offline operation(indirect data transmission
104
13.4.2
Online operation (constant data transmission)
104
13.4.3
Setting parameters
105
13.5
Initializing the positioner
107
14
A
ppendⅨx
14.1
ode IIs
110
14.2
Parameter lists
130
15
Dimensions in mm
184
Test certificates
185
EB83844EN5
Modifications to positioner firmware
Modifications to positioner firmware compared to the previous version
Communication
K1.00
K1.01
Internal modifications
K1.01
K1.10
The FEATURE_SELECT parameter allows you to set whether an active diagnostic func
tion is to be reported by a good_FUNCTION_CHECK or a BAD_FUNCTION
CHECK (see page 144)
K1.10
K1.11
More trigger conditions in the data logger (see page 144)
More additional functions(FEATURE_SELECT)(see page 144)
The limits of the discrete valve position(POS_D_LIMIT_LOW, POS_D_LIMIT_UP)can
now be defined as required (see page 75)
K1.11
K1.12
Resetting the identification parameters resets all the parameters saved in the controller
The parameters saved in the controller are, however, not reset when just the start-up
parameters are reset (see page 134)
Control
R143
R144
Internal modifications
R144
R145
nternal modifications
6EB83844EN
Safety instructions
General safety instructions
△
The positioner may only be mounted, started up or operated by trained and
experienced personnel familiar with the product
According to these mounting and operating instructions, trained personnel
refers to individuals who are able to judge the work they are assigned to
and recognize possible dangers due to their specialized training, their
knowledge and experience as well as their knowledge of the relevant
standards
Explosion-protected versions of this positioner may only be operated by
personnel who have undergone special training or instructions or who are
authorized to work on explosion-protected devices in hazardous areas
Refer to section 11 on Servicing explosion-protected versions
Any hazards that could be caused by the process medium, the operating
pressure, the signal pressure or by moving parts of the control valve are to
pe prevented by means of the appropriate measures
If inadmissible motions or forces are produced in the actuator as a result of
the supply pressure level, it must be restricted by means of a suitable supply
pressure reducing station
Do not operate the positioner with the back of it/ exhaust air opening facing
upwards. Never seal the exhaust air opening when the positioner is moun
ed on site
Proper shipping and appropriate storage are assumed
Note: The device with a CE marking fulfils the requirements of the Directives
94/9/EC (ATEX and 89/336/ EEC (EMC)
The declaration of conformity is available on request
EB8384-4EN
Article code
Positioner
Type37304Xxx0×0×x1×00×0×x
With lcd and autotune. PROFIBUS-PA
Explosion protection
None
2 G EEx ia Ic te6and《‖2D|P65T80"(ATEX1
CSA/FM intrinsically safe /non incendive
3
Ex l 3 G EEx nA ll T6, Exll3 G EEx nL C T6 and
8
‖3D|P65T80°ac. to atex
Additional equipment
Inductive
0
limit switch
I x Type sJ2-SN
Solenoid valve
Without
0
With, 24V DC
External position sensor
Without
0
With
0
0
0
Binary input
Without
0
Floating contact
0
Diagnostics
EXPERT (standard)
EXPERT+(extended diagnostics)
2
Housing materia
Aluminum(standal
Stainless steel 1. 4581
0
pecial application
None
0
Device compatible with paint
Exhaust connection with 14-18 NPT thread
0000
2
pecial version
None
000
NEPSI Ex ia
009
NEPSI Ex nL/nA
8
010
012
8EB8384-4EN
Design and principle of operation
Design and principle of
Then a deviation occurs the actuator is
operation
pressurized or vented. If required, the
changes in the signal pressure can be
The electropneumatic positioner is attached slowed down by a connectable Q restric
to pneumatic control valves. It is used to as- tion The signal pressure supplied to the ac
sign the valve stem position(controlled vari- tator can be limited by sottware or on site
able x) to the control signal (reference vari-
to 1. 4,2.4 or 3.7 bar
able w). The input signal received from a
a constant air stream to the atmosphere is
control system is compared to the travel or
created by the flow regulator (9)with a
rotational angle of the control valve, and a
fixed set point. The air stream is used to
pneumatic signal pressure (output vari-
purge the inside of the housing as well as to
able y is produced
optimize the air capacity booster. The i/p
e positioner consists of a travel sensor sys-
module (6) is supplied with a constant up-
tem proportional to resistance, an analog
stream pressure by the pressure regulator
p converter with a downstream booster
(8)to make it independent of the supply air
and the electronics unit with microcontroller. pressure
20 Serial
16AG8
2 Travel sensor
■■■■■■■■■■
8888
4 A/D converter
PROFIBUS-PA
S15
EC61158-2
6
19
7 Air
yC
8 Pressure regulator
9 Flow regulator
10 Volume restriction
24V DC
11*Inductive limit switch
12* solenoid valve
18
13|EC61158-2
interface module
14B
6
15 Binary input 2(for
ating contact)
17* solenoid valve control
18 Galvanic isolation
19 D/A converter
Q10
al interface(SSP)
Fig. 2. Functional diagram
EB8384-4EN9
Design and principle of operation
The positioner communicates and is pow
can also be issued over the PROFIBUS-PA
ered using iec 61 158-2 transmission tech
netwo
rk
nology conforming to PROFIBUS-PA specifi-
cation
Version with external position sensor
As a standard feature the positioner comes In this version, only the sensor is mounted to
with a binary input for dC voltage signals to the control valve The positioner is located
signalize process intormation over the
separately trom the valve
PROFIBUS-PA
The connection of x and y signals to the
valve is established via cable and piping for
1.1 Additional equipment
air (only without inductive limit switch)
Version with solenoid valve
1.2 Communication
If the operating voltage for the solenoid
he positioner is completely controlled over
valve(12 ) fails, the supply pressure for the
the digital signal transmission implemented
i/p module is vented to the atmosphere. The complying with PROFIBUS-PA ProfileB as
positioner can no longer operate and
per DIN EN 50170 and DIN 19245 Part 4
control valve moves to the fail-safe position
determined by the actuator independent of
Data are transmitted as bit-synchronous cur-
the reference variable
rent modulation at a rate of 31 25 kbit/s
over twisted-pair cables conforming to
lEC61158-2
NOTICE
manual mode
MMAN, the manual set
Usually, the positioner settings are made on
point is also reset to 0 %. a different manua
a computer which is connected to one or
set point must be entered again ( Code 1)
more positioners linked over a segment cou
ler to the proFibus segment of the com
oute
Version with inductive limit switch
The rotary shaft of the positioner carries an
Configuration using TROVIS-VIEW software
adjustable tag which actuates the installed The positioner can be configured using
proximity switc
TROVISⅤ EW Configuration and○ perator
nterface software
Version with binary contact
The positioner is equipped with an addi
All positioners are fitted with a binary input
input tional digital SERIAL INTERFACE to allow a
for DC voltage signals over which process
computer to be connected over an adapter
information can be issued over the
cable from the rs-232 interface of the com
PR○F|BUS- PA network
uter to the positioner
Another optional b
an active
The tRovis-VIEW software enables the user
input powered by the positioner to connect
to easily set parameters in the positioner
a floating contact. Its switching condition
and view process parameters online
10
EB8384-4EN
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