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安川A1000系列变频器快速使用指南.pdf
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Easily Set Parameters for Specific Applications
Preset parameter defaults are available for setting up applications. Refer to Application Selection
on page 6/
Run a Motor One-Frame Larger
This drive can operate a motor one frame size larger when running variable torque loads such as fans and pumps. Refer to C6-01: Drive Duty
Mode selection on page 70
Drive a Synchronous PM Motor
A1000 can operate synchronous PM motors. Refer to Subchart A-3: Operation with Permanent
Magnet Motors on page 60
Perform Auto-Tuning
Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 90
Maintenance Check Using Drive Monitors
Maintenance Monitors on page lll ?s, capacitors, and other componcnts may rcquirc maintenance. Refer to Perfornance Life Monitors
Fault Display and Troubleshooting
Refer to Drive Alarms, Faults, and Errors on page 98
Standards Compliance
Refer to European Siandards on page 178 and Refer to UL Standards on page 183
LISTED
YASKAWA ELECTRIC TOEP C710616 21B YASKAWA AC Drive A1000 Quick Start Guide
YASKAWA ELECTRIC TOEP C710616 21B YASKAWA AC Drive A1000 Quick Start Guide
Table of contents
Quick Reference
Preface General Safety
Preface
General Safety
Receiⅳving.…,…,…,…,…,…,…,…,…,…,…,…,…,…,…,…,…,…,………17
Model Number and nameplate check
17
Mechanical Installation∴…19
Mechanical installation
Electrical Installation
Standard Connection Diagram
5
Main Circuit Connection Diagram
,27
Terminal cover
28
Digital Operator and Front Cover
.30
Top Protective Cover
32
Main Circuit Wiring
Control l/o connections
Terminal A2 Analog Input Signal Selection
48
Connect to a pc
49
Wiring checklist
50
Start-Up programming Operation
52
sing the Digital Operator
52
The Drive and programming modes
重重重
,54
Start-Up Flowcharts
56
wering up the drive
61
Application selection
61
Basic Drive Setup Adjustments
62
Auto-Tuni
90
No-Load Operation Test Ru
95
Test Run with Load Connected
96
Test Run Checklist
96
Troubleshooting e. RRRRERRIIEIRREEOD
98
Drive alarms Faults, and errors
Fault detection
99
Alarm Detection
,,,,,,108
Operator Programming Errors
Auto-Tuning Fault Detection
..112
Copy Function Related Display
116
6.
Periodic Inspection Maintenance ......................
117
Inspection
117
Periodic maintenance
119
YASKAWA ELECTRIC TOEP C710616 21B YASKAWA AC Drive A1000 Quick Start Guide
Specifications...
n123
Heavy duty and normal duty ratings
123
Three-Phase 200 V Class drives
.124
Three-Phase 400 V Class drives
.125
Drive Specifications
,,126
Parameter list…,
128
Parameter Tabl
128
c
Standards compliance
■■■■■■■■■■■■■■■■■■■■■■■■』■■■■■■■D口口■
178
European Standards
178
UL Standards
183
Safe Disable Input function
187
Revision History
■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■面■■■■■■■日国■口重口■■重口■■■■国目■■
190
YASKAWA ELECTRIC TOEP C710616 21B YASKAWA AC Drive A1000 Quick Start Guide
i Preface General Safety
i Preface General Safety
◆ Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection
and application of yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa
accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances
should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without
exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All
systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with
appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in
conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESSED
OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims
arising from misapplication of its products
his manual is designed to ensure correct and suitable application of variable A1000-Series Drives. Read this manual
before attempting to install, operate, maintain, or inspect a drive and keep it in a safe, convenient location for future
reference. Be sure you understand all precautions and safety information before attempting application
Applicable Documentation
The following manuals are available for a1000 series drives
A1000 Series AC Drive Quick Start Guide(this book)
This guide is packaged together with the product. It contains basic information required to install and
wire the drive, in addition to an overview of fault diagnostics, maintenance, and parameter settings
It is meant to get the drive ready for a trial run with the application and for basic operation
A1000 Series Ac drive Technical Manual
This manual is included on the CD-ROM packaged with the product (Yaskawa AC Drive Manuals,
TOBCC71061621), and is also availablc for download on our documentation website, c-
mechatronics.com.Thismanualprovidesdetailedinformationonparametersettingsdrive
functions, and MEMOBUS/ Modbus specifications. Use this manual to expand drive functionality
and to take advantage of higher performance features
◆ General Safety
Supplemental Safety Information
General Precautions
The diagrams in this manual may bc indicated without covers or safcty shields to show details. Restore covers or shields bcforc opcrating the
drive and run the drive according to the instructions described in this manual
Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this
manual is applicable
The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to
improve the product and/or the manual
When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and
provide the manual number shown on the front cover
If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office
A WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed
according to this manual and local codes
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could
result in serious or possibly even fatal injury or damage to the products or to related equipment and systems
YASKAWA ELECTRIC TOEP C710616 21B YASKAWA AC Drive A1000 Quick Start Guide
Preface General Safety
A
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
A WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message
CAUTION
Indicates a hazardous situation, which, if not avoided could result in minor or moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message
NOTICE
Indicates a property damage message
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message
■ Safety Messages
A
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings
in this manual
Electrical shock hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury
Before servicing, disconnect all power to the cquipment. The internal capacitor remains charged even aftcr the power
supply is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before
touching any components
YASKAWA ELECTRIC TOEP C710616 21B YASKAWA AC Drive A1000 Quick Start Guide
i Preface General Safety
/ WARNING
Sudden movement hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clcar all personnel from the drive, motor and machine arca before applying powcr. Secure covers, couplings, shaft
keys and machine loads before applying power to the drive
When using Drive workset to create custom programming, the drive lo terminal functions change from
factory settings and the drive will not perform as outlined in this manual.
Unpredictable cquipment operation may result in death or serious injur
Take special note of custom i/O programming in the drive before attempting to operate equipment
Electrical shock hazard
Do not attempt to modify or alter the drive in any way not explained in this manual
Failure to comply could result in death or serious injury
Yaskawa is not responsible for any modification of the product made by the user This product must not be modified
Do not allow unqualified personnel to use equipment.
failure to comply could result in death or serious injur
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with
installation, adjustment and maintenance of AC drives
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury
Fire hazard
Do not use an improper voltage source
Failure to comply could result in death or serious injury by fire
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power
Crush hazard
Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental
dropping of the load
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads
Install electrical and/or mcchanical safety circuit mechanisms independent of drive circuitry
A
CAUTION
Crush hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling
YASKAWA ELECTRIC TOEP C710616 21B YASKAWA AC Drive A1000 Quick Start Guide
Preface General Safety
NOTICE
Observe proper electrostatic discharge procedures (Esd)when handling the drive and circuit boards.
Failure to comply may result in Esd damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive
Failure to comply could result in damage to the sensitive devices within the driv
Do not operate damaged equipment
failure to comply could result in further damage to the equipment
Do not connect or operate any equipment with visible damage or missing parts
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac
maximum(200 V Class)and 480 Vac maximum(400 V Class)
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive
Do not pack the drive in wooden materials that have been fumigated or sterilized
Do not sterilize the entire package after the product is packed
■ Application Notes
Selection
Installing a Reactor
An ac or dc reactor can be used for the following
to suppress harmonic current.
to smooth peak current that results from capacitor switching
when the power supply is above 600 kVA
when the drive is running from a power supply system with thyristor converters
Note: A DC reactor is built in to the drive models 2A0110 to 2A0415 and 4A0058 to 4A0362
4000 Power supply harmoni
reactor required
Power Supply
Capacity(kVA) 600
Reactor
unnecessary
Drive Capacity(kvA)
Figure 1 Installing a Reacto
YASKAWA ELECTRIC TOEP C710616 21B YASKAWA AC Drive A1000 Quick Start Guide
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