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ISO 16750-1-2006.pdf
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详细说明:Road vehicles — Environmental conditions and testing for electrical and electronic equipment —
Part 1:Generallso16750-1:2006(E
Contents
Page
Foreword
Introduction
cope
Normative references
量画量
Terms and definitions
Classification by mounting location
4.1 Engine compartment..
3
4.2 Passenger compartment.,,,…,…,…,…
量画■
4.3 Luggage compartment/load compartment
::::a
4. 4 Mounting on the exterior/in cavities
4.5 other mounting locations
1■面
Operating modes
5.1 Operating mode1.…
5.2 Operating mode 2
5.3 Operating mode 3................
Functional status classification
:::::::a::::a:
6.1 General
国■■
国日口国面
44444455
6.2 Class A
6.3
Class B
1■
6.4C|asSC……,,
6.5
Class D
国面
6.6 Class e
Tests and requirements
General
555555556
General test conditions
7.3
Test sequence
Designation
8.1 Coding……
8.2
Use of code z“ as agreed”1...,…
7
Annex A(informative)Example for a test sequence plan
Annex B (informative)Example of life test/statement of reliability...........
O Iso 2006-All rights reserved
lsO16750-1:2006(E)
Foreword
Iso(the International Organization for Standardization)is a worldwide federation of national standards bodies
(Iso member bodies ). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with Iso, also take part in the work. Iso collaborates closely with the
International Electrotechnical Commission(IEC)on all matters of electrotechnical standardization
International Standards are drafted in accordance with the rules given in the ISo/EC Directives, Part 2
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting Publication as an
International Standard requires approval by at least 75 of the member bodies casting a vote
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. Iso shall not be held responsible for identifying any or all such patent rights
so 16750-1 was prepared by Technical Committee ISo/TC 22, Road vehicles, Subcommittee SC 3
Electrical and electronic equipment
This second edition cancels and replaces the first edition(ISo 16750-1: 2003), which has been technically
revised
Iso 16750 consists of the following parts, under the general title Road vehicles- Environmental conditions
and testing for electrical and electronic equipment
Part 1: general
-Part 2: Electricalloads
Part 3: Mechanical loads
Part 4: Climatic oads
Part 5: Chemical loads
o Iso 2006-All rights reserved
lso16750-1:2006(E
Introduction
The concept of Iso 16750 is to assist its user in systematically defining and/or applying a set of internationally
accepted environmental conditions, tests and operating requirements, which are based on the anticipated
actual environment in which the equipment will be operated in and exposed to during its life cycle
The following environmental factors have been considered in the development of this iso 16750
World geography and climate
Road vehicles are owned and operated in nearly all land regions of the earth. Significant variation in
environmental conditions due to climatic environment, including diurnal and seasonal cycles, can therefore be
expected. Consideration has been given to worldwide ranges in temperature, humidity, precipitation and
atmospheric conditions including dust, pollution and altitude
Type of vehicle
Environmental conditions in and on road vehicles can depend on vehicle design attributes, such as engine
type, engine size, suspension characteristics, vehicle mass, vehicle size, electrical supply voltage and so on
Consideration has been given to typical types of vehicles including commercial (heavy) trucks, passenger cars
and trucks and diesel and gasoline engines
Vehicle use conditions and operating modes
Environmental conditions in and on the vehicle vary significantly with road quality, type of road surface, road
topography, vehicle use (e.g. commuting, towing, cargo transport, etc )and driving habit. Operating modes
such as storage, starting, driving, stopping and so on, have been considered
Equipment life cycle
Electrical and electronic equipment are also resistant to environmental conditions experienced during
manufacture, shipping handling, storage, vehicle assembly and vehicle maintenance and repair. Such
conditions and test(e. g. handling drop test)are within the scope of Iso 16750
Vehicle supply voltage
Supply voltage varies with vehicle use, operating mode, electrical distribution system design and even climatic
conditions. Faults within the vehicle electrical system such as overvoltage alternator and intermittencies in
connection systems, may occur. Such conditions are within the scope of Iso 16750
Mounting location in the vehicle
In current or future car concepts, systems/components are mounted in almost any location of the car. the
environmental requirements for each specific application highly depend on its mounting location. Each
ocation in a car has its distinct set of environmental loads. As an example, the range of temperatures in the
engine compartment differs significantly from the range in the passenger compartment. This is also true for
the vibration loads. But in this case, not only the vibration levels are different, the type of vibration load also
varies. Body mount components are typically exposed to random vibrations whereas for engine mount
systems/components the additional sine vibration from the engine is considered. Devices installed in doors
are exposed to a high number of mechanical shocks from door slamming additionall
It is desirable for the car manufacturer to group the different environmental load types and levels in a
reasonable number of standard requirement sets. This strategy makes it possible to carry
systems/components from one car project to another. Furthermore, the exact requirement levels are often
unknown when designing a component for a future car concept. The expected environmental loads are
usually compiled from other car concepts with similar conditions. The grouping is normally done by mounting
location, but it is difficult to define the right number of different mounting locations and respective load profiles,
o Iso 2006-All rights reserved
lsO16750-1:2006(E)
because there is a conflict of aims between having only few requirement classes and tailoring to the
requirement levels for each application The reason is that the environmental loads are not only depending on
the mounting location. There are other major factors that effect the stress levels for systems/components. For
examples, body styles, drive-train concepts or package densities can create absolutely different requirement
levels for devices that are installed in different cars at almost the same location
The concept of iso 16750 is to define requirement classes for separate load types. It distinguishes between
electrical, mechanical, thermal, climatic and chemical loads. For each load type, several requirement classes
are defined. Every requirement class is determined by a specific code letter. The complete environmental
requirement set is created by defining the code letter combination. The code letters are defined in the
respective clauses of this part of ISo 16750. Additionally, tables in the annexes of each part consists of usual
mounting locations and define examples of their respective code letters For normal applications, these code
letters are used. If an application is very specific and therefore the given code letter combinations can not be
used, it is possible to create new code letter combinations to serve this purpose. In case none of the given
code letters is useable, new requirement levels can be created by using the code letter Z. In this case, the
specific requirements need to be defined separately, but it is desirable not to change the test methods
is recommended to consider at least the following mounting locations for a device under test (DUT)with
respect to thermal, mechanical climatic and chemical load
a) Applicability to manufacturers responsibility
Due to technology limitations or variations in vehicle design, the vehicle manufacturer may be required to
place a component in a location where it cannot withstand the environmental conditions described in
ISO 16750. Under these circumstances, it is the responsibility of the vehicle manufacturer to provide the
necessary environmental protection
b) Applicability to wiring harnesses, cables and electrical connectors
Although some environmental conditions and tests in Iso 16750 may be relevant to vehicle wiring harnesses
cables and connectors, its scope is not sufficient to be used as a complete standard. It is therefore not
recommended that iso 16750 be directly applied to such devices and equipment. Applicable standards are
taken into account
c) Applicability to parts or assemblies in or on equipment
iso 16750 describes environmental conditions and tests to be applied to electrical and electronic equipment
directly mounted in or on the vehicle. It is not intended for direct application to parts or assemblies that are
part of the equipment. For example, ISo 16750 should not be directly applied to integrated circuits(ICs)and
discrete components, electrical connectors, printed circuit boards(PCBs), gauges, displays, controls, etc that
are attached in or on the equipment. Electrical, mechanical, climatic and chemical loads for such parts and
assemblies can be quite different from those described in ISo 16750
On the other hand, it is desirable to use iso 16750 to help derive environmental conditions and test
requirements for parts and assemblies that are intended for use in road vehicle equipment. For example, a
temperature range of -40c to 90C may be specified for an assembly contained inside a piece of equipment
having a temperature range of -40C to 70C and a temperature rise of 20C
d)Applicability relative to system integration and validation
The user of iso 16750 is cautioned to understand that the scope of iso 16750 is limited to conditions and
testing at the equipment level, and therefore does not represent all conditions and testing necessary for
complete verification and validation of the vehicle system. Environmental and reliability testing of equipment
parts and vehicle systems may be required
For example, Iso 16750 does not necessarily ensure that environmental and reliability requirements for
solder joints, solderless connections, integrated circuits, and so on are met. Such items are assured at the
part, material or assembly level. Likewise, vehicle and system level testing is required to validate the
equipment in the vehicle application
o Iso 2006- All rights reserved
INTERNATIONAL STANDARD
so16750-1:2006(E
Road vehicles- Environmental conditions and testing for
electrical and electronic equipment
Part 1
General
1 Scope
This part of Iso 16750 applies to electric and electronic systems/components for vehicles. It describes the
potential environmental stresses and specifies tests and requirements recommended for the specific mounting
location on/in the vehicle
This part of Iso 16750 contains definitions and general notes. Electromagnetic compatibility(EMC)is not
covered by this part of Iso 16750
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document(including any amendments) applies
ISo 16750-2, Road vehicles- Environmental conditions and testing for electrical and electronic
equipment- Part 2: Electrical loads
ISo 16750-3, Road vehicles- Environmental conditions and testing for electrical and electronic
equipment- Part 3: Mechanica/loads
ISo 16750-4, Road vehicles- Environmenta/ conditions and testing for electrical and electronic
equipment - Part 4: Climatic loads
ISO 16750-5, Road vehicles- Environmental conditions and testing for electrical and electronic
equipment-Part 5: Chemical loads
ISO 20653, Road vehicles- Degrees of protection(P-Code)- Protection of electrical equipment again
foreign objects, water and access
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply
nominal voltage
voltage value used to describe the electrical system of a vehicle
3.2
supply voltage
voltage of the electrical system of a vehicle that varies with the system load and the operating condition of the
generator
o Iso 2006-All rights reserved
lsO16750-1:2006(E)
3.3
supply voltage minimum
Smin
lowest supply voltage in the specified supply voltage range of the dUt performing class A
3.4
supply voltage maximum
Smax
highest supply voltage in the specified supply voltage range of the dUt performing class A
3.5
supply voltage operating mode 3
supply voltage for generator in operation
3.6
supply voltage operating mode 2
B
supply voltage for generator not in operation
3.7
test voltage
voltage(s)applied to the dut during a test
EXAMPLE
UA and U
3.8
minimum operating temperature
min
minimum value of the ambient temperature at which the systems/components can be operated
3.9
maximum operating temperature
maximum value of the ambient temperature at which the systems/components can be operated continuously
3.10
hot-soak temperature
maxIS
maximum value of the ambient temperature which may temporarily occur in the engine compartment after the
vehicle has stopped and the engine is turned off
3.11
paint repair temperature
maxPR
maximum temperature which occur during vehicle paint repair
3.12
peak to peak voltage
superimposed a.c. voltage
o Iso 2006-All rights reserved
lso16750-1:2006(E
4 Classification by mounting location
4.1 Engine compartment
Device mounted
to the body,
to the frame
on the flexible plenum chamber, not rigidly attached
in the flexible plenum chamber, not rigidly attached
on the engine
- in the engine
on the transmission/retarder
in the transmission/retarder
4.2 Passenger compartment
Device mounted in a position
without special requirements
exposed to direct solar radiation
-exposed to radiated heat(other than solar radiation)
4.3 Luggage compartment/load compartment
Device mounted
inside
4. 4 Mounting on the exteriorlin cavities
Device mounted
to the body
to the frame
underbody/wheel housing
1 sprung masses,
2)unsprung masses(wheel, wheel bracket, axle)
in/on a passenger compartment door,
to the engine compartment cover,
-to the luggage compartment lid/door,
o Iso 2006-All rights reserved
lsO16750-1:2006(E)
to the trunk lid/door
to passenger doors on buses
in cavitⅰes:
)open towards exterior,
2)open towards interior,
in special compartments(e.g. battery box)
4.5 Other mounting locations
For some locations with special environmental conditions(e.g. exhaust system), no standard specifications
can be given In these cases the load shall be stated in the specification of the device
5 Operating modes
5.1 Operating mode 1
No voltage is applied to the dut
Operating mode 1.1: not connected to wiring harness
Operating mode 1.2: connected to wiring harness simulating vehicle installation
5.2 Operating mode 2
The dUT is electrically operated with test voltage, UB, as in a vehicle with shut-off engine and with all
electrical connections made
Operating mode 2.1: system/component functions are not activated(e. g. sleep mode)
Operating mode 2.2: systems/components with electric operation and control in typical operating mode
5.3 Operating mode 3
The dUt is electrically operated with test voltage, UA, with all electrical connections made
Operating mode 3. 1: system/component functions are not activated
Operating mode 3. 2: systems/components with electric operation and control in typical operating mode
6 Functional status classification
6.1 General
This element describes the functional status of a dut during and after a test
The minimum functional status shall be given in each test. An additional test requirement may be agreed
between supplier and vehicle manufacturer.
Unwanted operations of the dUT are not allowed in any of the following classes (see 6.2 to 6.6)
o Iso 2006-All rights reserved
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