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文件名称: MTBF Telcordia_SR-332 Issue 4 2016.pdf
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 详细说明:电子设备可靠性预测标准,Telcordia_SR-332 Issue 4 。Reliability Prediction Procedure for Electronic Equipment sR-332 Special Report Notice of Disclaimer Special Report Notice of Disclaimer This Special Report is published by Telcordia Network Infrastructure Solutions, NIS", a division of Ericsson Inc., to inform the industry of the Telcordia view of Reliability Prediction Procedure for Electronic Equipment Telcordia reserves the right to revise this document for any reason including but not limited to, conformity with standards promulgated by various agencies; utilization of advances in the state of the technical arts; or the reflection of changes in th design of any equipment, techniques, or procedures described or referred to herein. TELCORDIA AND ANY OTHER PARTICIPANTS IDENTIFIED IN SECTION 1 MAKE NO REPRESENTATION OR WARRANTY EXPRESS OR IMPLIED WITH RESPECT TO THE SUFFICIENCY. ACCURACY OR UTILITY OF ANY INFORMATION OR OPINION CONTAINED HEREIN TELCORDIA AND ANY OTHER PARTICIPANTS IDENTIFIED IN SECTION 1 EXPRESSLY ADVISE THAT ANY USE OF OR RELIANCE UPON SAID INFORMATION OR OPINION IS AT THE RISK OF THIE USER AND THAT NEITHER TELCORDIA NOR ANY OTHER PARTICIPANTS SHALL BE LIABLE FOR ANY DAMAGE OR INJURY INCURRED BY ANY PERSON ARISING OUT OF THE SUFFICIENCY. ACCURACY OR UTILITY OF ANY INFORMATION OR OPINION CONTAINED HEREIN LOCAL CONDITIONS MAY GIVE RISE TO A NEED FOR ADDITIONAL PROFESSIONAL INVESTIGATTONS MODIFICATIONS OR SAFEGUARDS TO MEET SITE, EQUIPMENT, ENVIRONMENTAL SAFETY OR COMPAN Y-SPECIFIC REQUIREMENTS. IN NO EVENT IS THIS INFORMATION INTENDED TO REPLACE FEDERAL STATE. LOCAL OR OTHER APPLICABLE CODES. LAWS OR REGULATIONS. SPECIFIC APPLICATIONS WILL CONTAIN VARIABLES UNKNOWN TO OR BEYOND THE CONTROL OF TELCORDIA. AS A RESULT TELCORDIA CANNOT WARRANT THAT THE APPLICATION OF THIS INFORMATION WILL PRODUCE THE TECHNICAL RESULT OR SAFETY ORIGINALLY INTENDED This Special report is not to be construed as a suggestion to anyone to modify or change any product or service, nor does this Special report represent any commitment by anyone, including but not limited to Telcordia or any participants in the development of this Telcordia special report, to purchase, manufacture, or sell any product or service with the described characteristics Readers are specifically advised that any entity may have needs, specifications, or requirements different from the generic descriptions herein. Therefore, anyone wishing to know any entity's needs, specifications, or requirements should communicate directly with that entity Nothing contained herein shall be construed as conferring by implication, estoppel or otherwise any license or right under any patent, whether or not the use of any information herein necessarily employs an invention of any cxisting or later issued patent. Licensed Exclusively to ABB Enterprise License Restrictions. See restrictions on title page Ericsson strictly prohibits the unauthorized distribution, download, or sale of this copyrighted material sR332 Special Report Notice of Disclaimer Issue 4 March 2016 TELCORDIA DOES NOT HEREBY RECOMMEND APPROVE CERTIFY WARRANT GUARANTEE OR ENDORSE ANY PRODUCTS. PROCESSES OR SERVICES. AND NOTHING CONTAINED HEREIN IS INTENDED OR SHOULD BE UNDERSTOOD AS ANY SUCH RECOMMENDATION. APPROVAL CERTIFICATION. WARRANTY GUARANTY OR ENDORSEMENT TO ANYONE If further information regarding technical content is required, please contact Richard Kluge, NEBSTM Director Telcordia-SR-332 One ericsson Drive Piscataway, NJ 08854 Phono:+1.732.7359929 E-mail:richard.klugeericsson.com For general information about this or any other Telcordia documents, please contact Customer service One ericsson drive Piscataway, NJ 08854 +1844.251.0201( Worldwide) E-mail:buss.document-infoericsson.com Web site: Telcordia superStore Licensed Exclusively to ABB Enterprise License Restrictions. See restrictions on title page. Ericsson strictly prohibits the unauthorized distribution, download, or sale of this copyrighted material Reliability Prediction Procedure for Electronic Equipmen sR-332 Table of contents Table of contents 1 Introduction 1.1 Purpose and scope 1. 2 Changes 1-2 1.3 Structure of this Report 1. 4 Participants in the Development of Sr-332, Issue 4 1.5 Automated Reliability Prediction Procedure(ARPP)...............1-3 2 Reliability Predictions for Electronic Equipment 2.1 Purposes of Reliability predictions 2-1 2 Definitions 2.2.1 Equipment definitions 22 2.2.2 Definition of a failure 2.2.3 Definition of failure rate 2. 2.3. 1 Life Cycle of Electronic Equipment 2.2.3.2 RPP Failure rate predictions 24 2.2.3.3 Factors Affecting failure rates .2-4 2. 3 Outline of methods 2.3. 1 Flow of Early Life Failure Rate Calculations 2.3.2 Flow of Steady-State failure rate calculations 2.3.3 Items and factors Excluded from failure rate calculations 2-8 2.3.4 Guidance for Device Types/Technologies Not in Section 8 2.3.5 Statistical considerations 90 2.3.5.1 Upper Confidence levels 2.3.5.2 Alternate and Supplementary Method ,,,2-10 2.3.6 Automated Reliability Prediction Procedure(ARPP) .,210 3 Steady state Failure Rate Prediction for Devices 3.1 Method I-D: Black Box Technique ,,,,,,,,,,.3-1 8.2 Method II-D: Techniques Integrating Laboratory Data. 3.2.1 When Laboratory Test Devices Ilad No Previous Burn-in 3.2.2 When laboratory test devices Had Previous Burn-in ...........3-3 3.3 Method Ill-D: Techniques Integrating Field Data 34 3.3.1 Total Operating Hours 3-5 3.3.2 Adjustment Factor(V) 3.4 Examples ,,,,,,,,,,,36 3.4.1 Example 1 Method i-d. black box technique ....3-6 3.4.2 Example 2: Method II-D, Integrating Laboratory Test Data 8.4.2.1 Example 2a: No Burn-In of Laboratory Test Devices 3.4.2.2 Example 2b: Previous Burn-In of Laboratory Test Devices .....3-7 3.4.3 Example 3: Method Ill-D, Integrating Field Data 3-8 8.4.3.1 Example 3a: Subject Device is in Test Unit and Operated at the same Temperature and Electrical Stress 39 3.4.3.2 Example 3b Subject Device is in Test Unit but Operated at Different Temperature Licensed Exclusively to ABB Enterprise License Restrictions. See restrictions on title page Ericsson strictly prohibits the unauthorized distribution, download, or sale of this copyrighted material SR-332 Table of contents Issue 4 March 2016 4 Early Life Factor Prediction for Devices 4.1 Early Lile Factor for Device with limited or No Burn-In.....,....... 4-1 4.2 Early Lifc Factor for Devicc with Extensivc Burn-In 41 4.2.1 Equivalent Operating Time for Burn-in 4-1 4.2.2 Early Life factor 4-2 4.3 Examples ,,,42 4.3.1 Example 1: Limited or No Burn-In 4-2 4.3.2 Example 2: Extensive Burn-In 4-3 5 Failure rate prediction for Units 5. 1 Method I: Unit Steady-State Failure Rate Using the Parts Count Method.... 5-1 5.2 Method ll: Integrating Laboratory Test Data on Units ,5-3 5.2.1 When laboratory Test Units Have No Previous Unit/Device Burn-In... 5-3 5.2.2 When Laboratory Test Units Had Previous Burn-in 5-4 5.3 Method Il: Integrating Field Data on Units ,55 5.3. 1 Total Operating Hours 5-6 5.3.2 Adjustment Factor(V) 5-6 5.4 Unit early Life factor 5.5 Sampling Method-Using Default Temperature and stress factors on a Sample of units .,.,,,5-7 5.6Eⅹ amples 5.6.1 Example 1: Method I. Parts Count Prediction 5-8 5.6.2 Example 2: Early life factor 5.6.3 Example 3: Method Il, Integrating Laboratory Test Data 510 5.6.3.1 Example 3a: No Previous burn-In of laboratory test units 5-10 5.6.3.2 Example 3b: Previous Burn-In of Laboratory Test Units...... 5-10 5.6.4 Example 4: Method il, Integrating Field Test Data 5.6.4.1 Example 4a: Subject unit and Test Unit are Identical and Operated under the Same conditions 5.6.4.2 Example 4b: Subject Unit and Test Unit are Identical but Operated in different environments -12 5.6.4.3 Example 4c: Test Unit Is Similar but Not Identical to Subiect unit 12 5.6.5 Example 5: Method l, Parts Count Prediction, Devices Within a Device Type Have Different Operating Temperatures 512 System Reliability(service Affecting Reliability Data) 6. 1 Serial System reliability 6.1.1 Steadv-State Failure Rate 6.1. 2 Early Life Facto 6 6.2 Non-Serial Systems 7 Upper Confidence Levels for Failure Rates 7.1 Upper Confidence Level calculalion 7-1 7.2 Examples 7.2.1 Example 1: 90% Upper Confidence Level of the Steady-State 7-2 Failure rate 7-2 7.2.2 Example 2: 90% Upper Confidence Level of the Early life Failure rate Licensed Exclusively to ABB Enterprise License Restrictions. See restrictions on title page. Ericsson strictly prohibits the unauthorized distribution, download, or sale of this copyrighted material Reliability Prediction Procedure for Electronic Equipmen sR-332 Table of contents 8 Device Parameter values 8.1 Capacitor Parameter values 8.2 Connector parameter values 83 8. 3 Diode parameter values 8. 4 Inductor Parameter Values 8.5 Integrated Circuit Parameter values ,,,,,,86 8.5.1 Analog integrated circuit devices 8.5.2 Digital Integrated Circuit Devices 8-8 8.5.3 Random Access Memory(RAm) 8-10 8.5.4 Read Only Memory (ROMS, PROMS, EPROMS) 8.5.5 Microprocessor 8.5.6 Microcontroller ,8-15 8.5. 7 Hybrid Microcircuits ,,,,,,,,815 8.5.8 Combined Analog- Digital Integrated Circuit (Gate array and Program array logic) ,,,8-16 8.6 Microwave Element devices 8-17 8.7 Opto-Electronic Device Parameter Values 818 8.7.1 Fiber Optic Communication Devices and modules 8.7.2 Other Opto-Electronic Devices 820 8.8 Relay Parameter values 821 8. 9 Resistor parameter values 8. 9. 1 Fixed resistor 8.9.2 Variable resistor 823 8.9.3 Resistor Networks 824 8. 10 Switch Parameter values .825 8.11 Thermistor parameter values ,826 8. 12 Transistor Failure rat 8.13 Rotating and miscellaneous device parameter values 829 9 Failure Rate Facto 9.1 Temperature Factor 9-1 9.2 Electrical st Factor 9-3 9. 2.1 Electrical stress curves 9-3 9. 2.2 Electrical stress percentage ,,,,,,,,,,,,,,94 9.3 Quality factor 9-6 9. 4 Environment Factor ,9-8 Appendix A: Failure Rate Units Appendix B: References B. 1 Telcordia documents B-1 B 2 Non-Telcordia documents B-1 B 3 Documents on derating B B 41 Telcordia Documents Referencing SR-332 ora Predecessor B B5 Reference notes B-6 B 6 Contact Customer Service .B-6 B 7 Order Documents Online From the Telcordia superStore B8 Web Sites for generic Requirements Information B-7 B 9 Licensing Agreements for Telcordia documents Licensed Exclusively to ABB Enterprise License Restrictions. See restrictions on title page Ericsson strictly prohibits the unauthorized distribution, download, or sale of this copyrighted material SR-332 Table of contents Issue 4 March 2016 Appendix C: Glossary C1 Acronyms C-1 C 2 Definition of terms Licensed Exclusively to ABB Enterprise License Restrictions. See restrictions on title page. Ericsson strictly prohibits the unauthorized distribution, download, or sale of this copyrighted material Reliability Prediction Procedure for Electronic Equipmen sR-332 List of Figures List of Figures Figure 2-1 Bathtub Curve Licensed Exclusively to ABB X Enterprise License Restrictions. See restrictions on title page Ericsson strictly prohibits the unauthorized distribution, download, or sale of this copyrighted material SR-332 List of Tables Issue 4 March 2016 List of tables Table 1-1 Participants in the development of SR-332, Issue 4 Table 81 Capacitor failure Rate Parameters 82 Table 8-2 Connector failure rate parameters 83 Table 8-3 Diode failure rate parameters. 84 Table 8-4 Inductor failure rate Parameters 85 Table 8-5 Analog Integrated circuit Failure rates 8-7 Table 8-6 Digital Integrated circuit Failure Rate Parameters ,,,,,8-8 Table 8-7 Digital Integrated Circuit Failure Rates 89 Tablc 8-8 Random Access Memory Failure Rate Paramcters 810 Table 8-9 Static Random Access Memory (sram failure rates 8-11 Table 8-10 Dynamic Random Access Memory(dram)Failure Rates..... 8-12 Table 8-11 Read Only Memory Failure Rate Parameters ..8-13 Table 8-12 Read Only Memory Failure rates Table 8-13 Microprocessor Failure Rate Parameters 8-14 Table 8-14 Bipolar and NMOS Microprocessor Failure rates Table 8-15 CMOS Microprocessor failure rates 15 Table 8-16 Microwave element device failure rate parameters Table 8-17 Fiber optic communication Device/Module Failure Rate.... 8-17 Parameters .8-18 Table 8-18 Opto-Electronic Device Failure rate Parameters 820 Table 8-19 Relay failure Rate Parameters .821 Table 8-20 Fixed resistor failure rate parameters 822 Table 8-21 variable resistor failure rate parameters .82:3 Table 8-2 Resistor network failure rate parameters 824 Table 8-23 Switch failure rate parameters 825 Table 8-24 Thermistor Failure Rate Parameters ,,,,,,,826 Table 8-25 Transistor failure rate parameters 827 Table 8-26 Miscellaneous device failure rate parameters 829 Table 8-27 Rotating and Miscellaneous Device Failure Rate Parameters...8 30 Table- Temperature Factors TT 9-2 Table 9-2 Electrical Stress Factors Ts Table 9-3 Guidelines for Determination of Electrical Stress Percentage 9-5 Table 9-4 Device Quality Level Description and Factor No 9-7 Table 9-5 Environmental Conditions and multiplier Factors TE) 9-8 Table a-l Reliability Conversion Factor A-1 Licensed Exclusively to ABB Enterprise License Restrictions, See restrictions on title page Ericsson strictly prohibits the unauthorized distribution, download, or sale of this copyrighted material
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